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China OEM Zero Backlash Brushless Gear Sun Unit Motor Gearhead NEMA34 17 CNC Wheel Drive Servo Stepper Small Micro Mini Epicyclic High-Precision Planetary Gearbox with Hot selling

Product Description

Zero Backlash Brushless Gear Sun Unit Motor Gearhead NEMA34 17 CNC Wheel Drive Servo Stepper Small Micro Mini Epicyclic High-Precision Planetary Gearbox
 

Product Description

The precision planetary gear box has the advantages of high precision, light weight, small volume, large transmission range, high efficiency, smooth operation, low noise, economy and practicality, and easy installation. Matching NEMA17, NEMA23, NEMA34 and NEMA42 stepper motors, brushless motors and servo motors. Widely applicable to automation equipment, lithium battery equipment, etc

Servo planetary reducer is another name for high-precision planetary reducer in the industry. Its main transmission structure is: planetary gear, sun gear, inner gear ring. Compared with other reducers, the servo planetary reducer has the characteristics of high rigidity, high accuracy (within 1 point for a single stage), high transmission efficiency (97% – 98% for a single stage), high torque/volume ratio, life-long maintenance free, etc. Most of them are installed on stepping motor and servo motor to reduce speed, increase torque and match inertia

Series Introduction Series Introduction
BAB series
  • 7 sices: 42mm-220mm
  • Output torque: 14Nm-2000Nm
  • Ratio:
    1-stage:3/4/5/6/7/8/9/10
    2-stage:15/20/25/30/35
    /40/45/50/60/70/80/90/100
  • Backlash:
    1-stage:≤1, ≤3, ≤5 arcmin
    2-stage:≤3, ≤5, ≤7 arcmin
BABR Series
  • 7 sices: 42mm-220mm
  • Output torque: 9Nm-2000Nm
  • Ratio:
    1-stage:3/4/5/6/7/8/9/10/14/20
    2-stage:15/20/25/30/35/40/45/50/60/70
    /80/90/100/120/140/160/180/200
  • Backlash:
    1-stage:≤2, ≤4, ≤6 arcmin
    2-stage:≤4, ≤7, ≤9 arcmin

BAD  Series

 

  • 7 sices: 47mm-255mm
  • Output torque: 14Nm-2000Nm
  • Ratio:
    1-stage:4/5/6/7/8/10
    2-stage:20/25/30/35/40/50/60/70/80/100
  • Backlash:
    1-stage:≤1, ≤3, ≤5 arcmin
    2-stage:≤3, ≤5, ≤7 arcmin
BADR Series
  • 7 sices: 47mm-255mm
  • Output torque: 14Nm-2000Nm
  • Ratio:
    1-stage:4/5/6/7/8/10/14/20
    2-stage:20/25/30/35/40/50/60/
    70/80/100/140/200
  • Backlash:
    1-stage:≤2, ≤4, ≤6 arcmin
    2-stage:≤4, ≤7, ≤9 arcmin

BAE Series

  • 7 sices: 42mm-220mm
  • Output torque: 14Nm-2000Nm
  • Ratio:
    1-stage:3/4/5/6/7/8/9/10
    2-stage:15/20/25/30/35/40/45/50
    /60/70/80/90/100
  • Backlash:
    1-stage:≤5 arcmin
    2-stage:≤8 arcmin
BAF Series
  • 7 sices: 70mm-235mm
  • Output torque: 14Nm-2000Nm
  • Ratio:
    1-stage:3/4/5/6/7/8/9/10
    2-stage:15/20/25/30/35/40/45/
    50/60/70/80/90/100/
  • Backlash:
    1-stage:≤5  arcmin
    2-stage:≤8 arcmin

BPG/BPGA Series

  • 10 sices: 40mm-160mm
  • Output torque: 9Nm-423Nm
  • Ratio:
    1-stage:3/4/5/7/8/10
    2-stage:12/15/20/25/30/35/40/
    50/70/100
  • Backlash:
    1-stage:≤6, ≤8 arcmin
    2-stage:≤8, ≤10 arcmin
   

Advantages Planetary reducer

Precision planetary reducer is another name for planetary reducer in the industry. Its main transmission structure is planetary gear, sun gear and inner gear ring. Precision planetary reducer is widely used in servo motor, stepping motor, dc motor and other transmission systems because of its small size, high transmission efficiency, wide deceleration range, high accuracy and many other advantages.
Characteristics of precision planetary reducer

1. High torque and impact resistance: the planetary reducer has more than 6 uniform large loads on the surface of the transmission gear. Several transmission gears in the planetary reducer are symmetrical and bear the transient impact load, so that the planetary reducer can withstand the impact of large torque, and its own and rolling bearing parts will not be damaged due to long-term load cracking.
2. Small size and light force: the planetary reducer is small in size, light in weight and light in appearance, which makes the design scheme more valuable. The structure of the planetary reducer can also be repeatedly connected according to the required number of segments, and independently composed of multiple segments.
3. High efficiency and low backlash: because each set of transmission gear in the reducer can only be contacted by 3 gears, when the transmission system has the same torque, the journal must be stressed, so when designing the gear, a larger modification coefficient and a thinner thickness must be selected. The larger the gear module is, the larger the offset tolerance between transmission gears is, the larger the relative clearance between transmission gears is, and the total backlash between transmission ratios will also increase.
4. The precision planetary reducer is characterized by high rigidity, high precision (within 1 point for a single stage), high transmission efficiency (97% – 98% for a single stage), high torque/volume ratio, life-long maintenance free, etc.

Optional output terminal form

Application

       

Company Profile

HangZhou ever power is a manufacturer specializing in R&D, production and sales of high-precision planetary reducer, high-precision platform reducer and special reducer. Our team is good at a variety of internal and external gear processing and solutions. We have summarized a set of “internal quality management system” to ensure the relative accuracy of the combined parts and provide a high qualification rate and high efficiency guarantee for the delivery of the complete machine.
We use advanced computer software for design and demonstration, and combine years of experience in mechanical transmission and motion control to provide global motion and control solutions. Quality is the foundation of enterprise survival. We provide stable and high-quality products for the market and provide more optimized automation solutions. We always take “user demand” as our business purpose, “scientific and technological innovation” as the basis of our development, and implement the operation of ISO quality management system in all aspects of our company. Our products are characterized by high precision, large bearing torque, long service life, low noise, smooth operation, strong versatility and maintenance free.
Our products are widely used in aerospace, CNC machine tools, cutting and welding equipment, textile printing and dyeing machinery, packaging machinery, food machinery, ships, radar, data communication systems, robots, robotic arms, composite material equipment, precision testing instruments, testing machines, plastic machinery, glass machinery, coal mining machinery, lifting machinery, metallurgical machinery, engineering machinery and other fields. The process of our pursuit of success is the process of constantly sublimating our relationship with you.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Epicyclic gearbox

Limitations and Disadvantages of Epicyclic Gearboxes

Epicyclic gearboxes have certain limitations such as complexity in design and assembly, which can increase manufacturing costs. They may produce higher noise levels due to multiple interacting gears. Additionally, epicyclic gearboxes can be less efficient compared to some other gearbox types, especially in certain load conditions. Maintaining and repairing them can be challenging due to their intricate design. Furthermore, the compact size of these gearboxes may limit their torque and power capacities in extremely high-load applications.

Epicyclic gearbox

Common Problems and Failures in Epicyclic Gearboxes

Common problems in epicyclic gearboxes include gear wear, misalignment, lubrication issues, and bearing failures. The intricate arrangement of gears can lead to increased complexity in diagnosing and resolving issues. Misalignment or improper assembly can cause excessive loads on gear teeth, leading to wear and noise. Inadequate lubrication can result in friction and overheating. Bearing failures can occur due to high loads or inadequate maintenance. Regular inspections, proper assembly, quality lubrication, and addressing issues promptly are key to preventing and resolving problems in epicyclic gearboxes.

Epicyclic gearbox

Epicyclic Gearbox: Function and Operation

An epicyclic gearbox, also known as a planetary gearbox, is a complex gear system that consists of multiple gears arranged in a particular configuration. It operates based on the principle of planetary motion, where one or more gears, called planet gears, revolve around a central gear, known as the sun gear. These planet gears are typically mounted on a carrier and engage with an outer ring gear, also called the annulus. This arrangement allows different types of motion conversions, including speed reduction, speed increase, and torque amplification. The planet gears’ interaction with the sun gear and annulus creates various paths for power transmission, enabling versatile applications across industries such as automotive, aerospace, and robotics.

China OEM Zero Backlash Brushless Gear Sun Unit Motor Gearhead NEMA34 17 CNC Wheel Drive Servo Stepper Small Micro Mini Epicyclic High-Precision Planetary Gearbox   with Hot selling		China OEM Zero Backlash Brushless Gear Sun Unit Motor Gearhead NEMA34 17 CNC Wheel Drive Servo Stepper Small Micro Mini Epicyclic High-Precision Planetary Gearbox   with Hot selling
editor by CX 2024-04-10

China high quality FTG 12V 24V 48V 90V 220V dc brushless bldc gear motor speed reducer with controller with Free Design Custom

Model Number: F3B25GN-30S-3GN180K
Usage: automation industry
Type: GEAR MOTOR
Torque: 0.04—40 N.M
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed, Waterproof
Speed(RPM): 3 RPM–1000RPM
Continuous Current(A): 0.3A—3A
Efficiency: Ie 3
Certification: CCC, ce, RoHS
Shell Material: Aluminium
Weight: 3.82kg
Product Type: ac gear motor with gearbox
Product Keywords: FTG small motor

FTG ac single phase gear motor gearmotor with gearbox diameter60mm 70mm 80mm 90mm 100mm ,with brake or speed controllerOur main gear motors are DC and AC gear motors and right-angle gear motors,brushless dc gear motor and planetary gear motors

1. Motor&Gearhead Dimensions : 60mm, 70mm, 80mm, 90mm, 104mm
2. Power: 6W, 15W, 30W, 40W, 60W, 90W, 120W, 180W, 200W, 250W3. Voltage:
AC: Single/three phase, 110V 220V 380V
DC:12V 24V 60V 90V 110V 220V ..
4. Output Speed :
AC:500-3.0 r/min
DC 16RPM -1000RPM
5.Output Torque :
AC: 0.13-39.2 N.m
DC: 0.04-40 N.M

Export Market Distribution:

Market Revenue(Previous Year) Total Revenue (%)

America and Canada
confidential
25.0

Southeast Asia
confidential
35.0

Africa
confidential
2.0

Oceania
confidential
3.0

Western Europe
confidential
9.5.0

Southern Europe
confidential
10.5.0

Domestic Market
confidential
15.0

You can visit our website /en for details

Apply to :
The small AC gear motors are widely use for Textile Machinery, Medical Machine, Vehicle Power Steering,Conveying Machine, Printing Mechine,Food Machine, Vending Machine, Packing Machinery, Gumming Machine and so on.
Technic Data

Company Information HangZhou Feiteng Motor Co.Ltd found in 2571 , 150 series turbine reducer reducer Rv series hoist worm gear box focus on design and manuacture motor and small AC gear motors .
Our Products include induction small AC gear motors , stepper gearhead motor, reversible gear motors, brake gearhead motors, variable speed gear motors, brake small AC gear motors , torque gear motors, DC brush gear motors, brushless DC gear motors, bevel helical gear motors and speed controllers; widely It applied to machine tools, textile machinery, transportation machinery, printing machinery, food machinery, packaging machinery, vending machine, installed plastic, computerized flat knitting machines, automatic table, office equipment, medical equipment, solar power and other inductive fields.
To create a first-class transmission products, the introduction of advanced equipment, such as multi-axis linkage machining center, CNC efficient roll gear, gear measurement center and other advanced test equipment,we also passed ISO9001:2008 quality system ,and CE certificate etc .
We have professional foreign trade staffs to comunicate with you at once .
Warmly welcome to visit our factory

Certifications

FAQ 1.Are you small AC gear motors manufacturer ?
Yes, Driveshaft Propshaft Centre Bearing For CZPT Coaster RB20 BB20 Dyna BU30 HU30 RU30 37230-36H00 3723036H00 sure ,we are manufacturer.Our factory address is No.28,Xiaoxin Road,Xiaolin Industril Zone,CIxi,HangZhou City ,Near ZheJiang City (2 hours drive)
2.What is the advantage of your gearhead motors ?
Low noise,Compact dimension,High efficiency and energy saving,Light weight, easy operation and maintenance,Rated outputs and dimensions in accordance with IEC standards.
3.How many set of MOQ for your gear motor
1 SET
4.Can you customize the gearhead motor ?
Yes,sure.we can do OEM or ODM .
5.What time of the LEAD TIME of your small AC gear motors ?
5–7days ,our product capacity is about 100,000sets each month
6.What gear motor information do we supply when inquiry ?
Your gear motor rated power,voltage,output speed, output torque,work conditions,installation way,insulation class ,waterproof level etc.

Packaging Inner box : Carton box with foam box inside
Outer box : Strong 3 / 5 lays corrugated box, wood box available .

Contact InformationHangZhou FEITENG GEAR MOTOR CO.,LTDADD:NO.208,XIAOXIN ROAD,XIAOLIN INDUSTRIAL ZONE,XIAOLIN TOWN,HangZhou ,HangZhou CITY, High Quality 180W Pump Motor for Coffee Bean Grinding Machine ZHEJIAING PROVINCE,CHINAEMAIL:FTMOTOR(at)126.COM TONYZAU(at)126.COM Whatsapp: 15058233371Skype ID: tonyzauWechat ID:15058233371QQ: 2054592317Mobile Phone: 150 5823 3371Website: /en

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
gearbox

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China high quality FTG 12V 24V 48V 90V 220V dc brushless bldc gear motor speed reducer with controller  with Free Design CustomChina high quality FTG 12V 24V 48V 90V 220V dc brushless bldc gear motor speed reducer with controller  with Free Design Custom