Tag Archives: gear custom

China Custom Desboer ND047 Series 47mm Helical Gear Planetary Gearbox for 400W-Ish Servo Motor bevel gearbox

Product Description

Product Description

The ND047 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: ND047 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

Product Parameters

Segment number Single segment
Ratio i 4 5 7 10
Rated output torque Nm 18 20 18 13
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 5000
Max input speed Rpm 10000
Ultraprecise backlash arcmin /
Precision backlash arcmin ≤3
Standard backlash arcmin ≤5
Torsional rigidity Nm/arcmin 7
Max.bending moment Nm 42.5
Max.axial force N 990
Service life hr 30000(15000 under continuous operation)
Efficiency % ≥97%
Weight kg 0.7
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤56
Rotary inertia Kg·cm² 0.03

Applicable Industries

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Single-Step
Customization:
Available

|

Customized Request

Epicyclic gearbox

Role of an Epicyclic Gearbox in an Automatic Transmission

In an automatic transmission, an epicyclic gearbox, also known as a planetary gearbox, plays a crucial role in providing multiple gear ratios for smooth and efficient shifting. It consists of a sun gear, planet gears, and a ring gear arrangement. By engaging and disengaging different elements of this arrangement, the automatic transmission can achieve various gear ratios without the need for manual shifting. This enables the vehicle to adapt to different driving conditions, optimize fuel efficiency, and enhance overall driving experience.

Epicyclic gearbox

Energy Efficiency Considerations with Epicyclic Gearboxes

Epicyclic gearboxes offer high efficiency due to their compact design and multiple gear meshings. The planetary arrangement allows load distribution among gears, reducing friction and energy losses. Precision manufacturing and quality materials further enhance efficiency. Proper lubrication, minimal backlash, and optimized gear ratios also contribute to energy savings. When selecting epicyclic gearboxes, it’s important to consider efficiency requirements, operating conditions, and the specific application to ensure optimal energy performance.

Epicyclic gearbox

Epicyclic Gearbox: Function and Operation

An epicyclic gearbox, also known as a planetary gearbox, is a complex gear system that consists of multiple gears arranged in a particular configuration. It operates based on the principle of planetary motion, where one or more gears, called planet gears, revolve around a central gear, known as the sun gear. These planet gears are typically mounted on a carrier and engage with an outer ring gear, also called the annulus. This arrangement allows different types of motion conversions, including speed reduction, speed increase, and torque amplification. The planet gears’ interaction with the sun gear and annulus creates various paths for power transmission, enabling versatile applications across industries such as automotive, aerospace, and robotics.

China Custom Desboer ND047 Series 47mm Helical Gear Planetary Gearbox for 400W-Ish Servo Motor   bevel gearbox	China Custom Desboer ND047 Series 47mm Helical Gear Planetary Gearbox for 400W-Ish Servo Motor   bevel gearbox
editor by CX 2024-05-16

China Custom Desboer Nb090 Series CZPT Industrial Low Backlash Helical Gear Ratio: 3-100 Smooth and Keyed Shaft Speed Reducer Gearbox with high quality

Product Description

Product Description

NB090 series adopts the design of integrating its sun gear and input shaft, the design of integrating its output structure. Using high- strength bearing, the product itself is characterized by high load, high precision, and low noise, focusing on the use of automation equipment, various types of packaging, printing, lithium-ion, LCD screens, robots, palletizers, woodworking, doors and windows and other industry sectors.          
Product Name: High Precision Planetary Reducer
Product Series: NB090 Series
Product features: high precision, high load, low noise.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

 

Our Advantages

High precision
High load
Low noise

Detailed Photos

 

Product Parameters

Segment number Single segment
Ratio i 3 4 5 6 7 8 9 10
 
Rated output torque Nm 120 130 150 140 133 110 95 95
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 4000
Max input speed Rpm 8000
Ultraprecise backlash arcmin ≤1
Precision backlash arcmin ≤5
Standard backlash arcmin ≤7
Torsional rigidity Nm/arcmin 14
Max.bending moment Nm 3250
Max.axial force N 1625
Service life hr 20000(10000 under continuous operation)
Efficiency % ≥94%
Weight kg 3.7
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤60
Rotary inertia Kg·cm² 0.61 0.48 0.47 0.45 0.44

Applicable Industries

 

                      Packaging   Machinery                                           Mechanical  Hand                                                    Textile  Machinery

                  Non  Standard  automation                                              Machine  Tool                                                    Printing    Equipment  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Plantery Gearbox
Layout: All Directions
Gear Shape: Helical Gear
Step: Single-Step
Customization:
Available

|

Customized Request

Epicyclic gearbox

Configurations of Epicyclic Gearboxes

Yes, there are different configurations of epicyclic gearboxes, such as simple planetary, compound planetary, and complex planetary. In a simple planetary gearbox, a sun gear is at the center, surrounded by multiple planet gears that mesh with an outer ring gear. Compound planetary gearboxes involve multiple stages of planetary gearsets, offering higher gear ratios. Complex planetary gearboxes can have additional elements like clutches and brakes for advanced control. These configurations allow epicyclic gearboxes to provide versatility in various applications, including automotive transmissions, robotics, and industrial machinery.

Epicyclic gearbox

Effect of Planetary Gear Arrangement on Torque Distribution in Epicyclic Gearboxes

The planetary gear arrangement in an epicyclic gearbox allows for torque to be distributed and combined in different ways. The sun gear transfers torque to the planet gears, which can rotate around the sun gear or the central axis (carrier). Torque distribution is influenced by the number of teeth on the gears. When the planet gears rotate around the sun gear, the overall torque is the sum of the torques from each gear. When the planet gears rotate around the carrier, the torque output is the difference between the torques of the sun and ring gears. This arrangement offers various torque-splitting and torque-multiplying possibilities, enabling efficient and versatile power transmission.

Epicyclic gearbox

Differences Between Epicyclic Gearbox and Other Gearbox Types

An epicyclic gearbox, also known as a planetary gearbox, differs from other gearbox types due to its unique arrangement of gears. It features a central sun gear, planet gears that revolve around the sun gear, and an outer ring gear that holds the planet gears. This configuration allows multiple gear meshes to occur simultaneously, leading to various gear reduction possibilities within the same gearbox. This contrasts with traditional gearboxes where only one gear mesh is active at a time. Epicyclic gearboxes offer compactness, high power density, bidirectional motion, and the ability to achieve multiple gear ratios. In contrast, other gearboxes like spur, helical, and bevel gearboxes have their own distinct gear arrangements and limitations. For example, spur gearboxes offer simplicity but may produce more noise, while helical gearboxes provide smoother operation but require more axial space. Bevel gearboxes are used for perpendicular shafts. Each gearbox type has its own advantages and considerations, making the choice dependent on specific application requirements.

China Custom Desboer Nb090 Series CZPT Industrial Low Backlash Helical Gear Ratio: 3-100 Smooth and Keyed Shaft Speed Reducer Gearbox   with high quality China Custom Desboer Nb090 Series CZPT Industrial Low Backlash Helical Gear Ratio: 3-100 Smooth and Keyed Shaft Speed Reducer Gearbox   with high quality
editor by CX 2024-04-23

China Custom Multi Stage Planetary Gearbox Inline Epicyclic Gear Reduction Drive NEMA Hydraulic Single Sun Planet Epicyclic Micro Motor Two Stage Precision Bevel Planetary cvt gearbox

Product Description

               Multi stage planetary gearbox inline epicyclic gear reduction drive nema hydraulic single sun planet epicyclic micro motor 2 stage precision bevel planetary 

Application of planetary gearbox

Planetary gearboxes are used in a wide variety of applications, including:

  • Machine tools: Planetary gearboxes are used in machine tools to provide high torque and low speed. This is necessary for operations such as milling, drilling, and turning.
  • Robotics: Planetary gearboxes are used in robotics to provide precise motion control. This is necessary for operations such as pick-and-place, assembly, and welding.
  • Lifting equipment: Planetary gearboxes are used in lifting equipment to provide high torque and low speed. This is necessary for operations such as lifting and lowering loads.
  • Wind turbines: Planetary gearboxes are used in wind turbines to convert the rotational motion of the turbine blades into electrical power.
  • Electric vehicles: Planetary gearboxes are used in electric vehicles to transmit power from the motor to the wheels.
  • Other: Planetary gearboxes can also be used in a variety of other applications, such as cameras, printers, and food processors.

Planetary gearboxes are a type of gear reducer that uses a planetary gear train to transmit power. Planetary gear trains are compact and efficient, and they can be used to achieve a wide range of gear ratios. Planetary gearboxes are available in a variety of sizes and configurations, and can be customized to meet the specific requirements of an application.

Here are some of the advantages of using planetary gearboxes:

  • Compact: Planetary gearboxes are relatively compact, which makes them ideal for applications where space is limited.
  • Efficient: Planetary gearboxes are very efficient, meaning that they can transmit a lot of power with a relatively small amount of input power.
  • Reliable: Planetary gearboxes are very reliable and can withstand a lot of wear and tear.
  • Versatile: Planetary gearboxes can be used in a variety of applications, making them a versatile option for power transmission.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Epicyclic gearbox

Configurations of Epicyclic Gearboxes

Yes, there are different configurations of epicyclic gearboxes, such as simple planetary, compound planetary, and complex planetary. In a simple planetary gearbox, a sun gear is at the center, surrounded by multiple planet gears that mesh with an outer ring gear. Compound planetary gearboxes involve multiple stages of planetary gearsets, offering higher gear ratios. Complex planetary gearboxes can have additional elements like clutches and brakes for advanced control. These configurations allow epicyclic gearboxes to provide versatility in various applications, including automotive transmissions, robotics, and industrial machinery.

Epicyclic gearbox

Effect of Planetary Gear Arrangement on Torque Distribution in Epicyclic Gearboxes

The planetary gear arrangement in an epicyclic gearbox allows for torque to be distributed and combined in different ways. The sun gear transfers torque to the planet gears, which can rotate around the sun gear or the central axis (carrier). Torque distribution is influenced by the number of teeth on the gears. When the planet gears rotate around the sun gear, the overall torque is the sum of the torques from each gear. When the planet gears rotate around the carrier, the torque output is the difference between the torques of the sun and ring gears. This arrangement offers various torque-splitting and torque-multiplying possibilities, enabling efficient and versatile power transmission.

Epicyclic gearbox

Concept of Sun Gear, Planet Gears, and Ring Gear in an Epicyclic Gearbox

In an epicyclic gearbox, the sun gear is the central gear that provides input torque. Surrounding the sun gear are planet gears, which mesh with the sun gear and rotate on their own axes. These planet gears are held by a carrier, which is connected to the output shaft. The outermost component is the ring gear, which encircles the planet gears. The interaction between these gears allows for various gear ratios, torque amplification, and versatile motion paths, making epicyclic gearboxes suitable for different applications.

China Custom Multi Stage Planetary Gearbox Inline Epicyclic Gear Reduction Drive NEMA Hydraulic Single Sun Planet Epicyclic Micro Motor Two Stage Precision Bevel Planetary   cvt gearbox	China Custom Multi Stage Planetary Gearbox Inline Epicyclic Gear Reduction Drive NEMA Hydraulic Single Sun Planet Epicyclic Micro Motor Two Stage Precision Bevel Planetary   cvt gearbox
editor by CX 2024-04-08

China Custom Agricultural Reduction Rpm Vertical PGA Feed Mixing Agriculture Epicyclic Single Auger Tmr Mixers Planetary Gear Box with high quality

Product Description

Agricultural Reduction Rpm Vertical Pga Feed Mixing Agriculture Epicyclic Single Auger TMR Mixers Planetary Gear Box

Our product can be adapted: see the diagram and the chart below. Please give us the required model name so we can provide you the most accurate quotation.

This chart if for reference, if you need different features, provide us all relevant details for your project and we will be glad to help you finding the product matching your need at the best quality with the lowest price.

Please note the price and the MOQ may vary regarding the product you chose: do not hesitate to contact us to know more!
 

 

Related Products

Factory

Application

 

Extensive use for agricultural machines
Guarantee: High precision, high wear resistance, low noise, smooth and steady, high strength

Our factory

 

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Agricultural Gearbox
Usage: Farmland Infrastructure, Agricultural Machine
Material: Carbon Steel
Power Source: Electricity
Weight: OEM
After-sales Service: Installation Guide
Samples:
US$ 999/Piece
1 Piece(Min.Order)

|
Request Sample

Epicyclic gearbox

Assembling and Disassembling an Epicyclic Gearbox

Assembling an epicyclic gearbox involves carefully aligning and fitting the sun gear, planet gears, and ring gear within the gearbox housing. Components must be properly lubricated, and tolerances should be maintained for smooth operation. Disassembly requires reversing the steps, ensuring proper documentation of the arrangement of gears and components. Special tools may be needed to remove certain parts. Attention to detail is crucial to avoid damaging parts and ensuring correct reassembly. Following manufacturer guidelines and using proper safety measures is essential throughout the process.

Epicyclic gearbox

Energy Efficiency Considerations with Epicyclic Gearboxes

Epicyclic gearboxes offer high efficiency due to their compact design and multiple gear meshings. The planetary arrangement allows load distribution among gears, reducing friction and energy losses. Precision manufacturing and quality materials further enhance efficiency. Proper lubrication, minimal backlash, and optimized gear ratios also contribute to energy savings. When selecting epicyclic gearboxes, it’s important to consider efficiency requirements, operating conditions, and the specific application to ensure optimal energy performance.

Epicyclic gearbox

Epicyclic Gearbox: Function and Operation

An epicyclic gearbox, also known as a planetary gearbox, is a complex gear system that consists of multiple gears arranged in a particular configuration. It operates based on the principle of planetary motion, where one or more gears, called planet gears, revolve around a central gear, known as the sun gear. These planet gears are typically mounted on a carrier and engage with an outer ring gear, also called the annulus. This arrangement allows different types of motion conversions, including speed reduction, speed increase, and torque amplification. The planet gears’ interaction with the sun gear and annulus creates various paths for power transmission, enabling versatile applications across industries such as automotive, aerospace, and robotics.

China Custom Agricultural Reduction Rpm Vertical PGA Feed Mixing Agriculture Epicyclic Single Auger Tmr Mixers Planetary Gear Box   with high quality China Custom Agricultural Reduction Rpm Vertical PGA Feed Mixing Agriculture Epicyclic Single Auger Tmr Mixers Planetary Gear Box   with high quality
editor by CX 2024-03-30

China Custom Planetary Gearbox Gear Box Reduction Housing Speed Reducer Epicyclic Motor Transmission Machine Hydraulic Best Price Unit Servo Gearbox Planetary Gearboxes car gearbox

Product Description

Planetary Gearbox gear box reduction gearbox speed reducer epicyclic motor transmission machine housing best price unit servo hydraulic Planetary Gearboxes 

 

Planetary Gearboxes is an old mechanics fundamental that is still being used for new leading innovative technology like 3D printing, and new methods of transport. The planetary gearbox is 1 in which the output and input shafts are aligned. Its basic function is to transfer the maximum amount of torque with the least amount of space. The gear system consists of a reduction state, an acceleration mode, and coupling. No 1 knows who invented the planetary gearbox, but it has been in use since the 15th century. The planetary gear gets its name from the way it looks while it functions. There is a sun gear in the middle attached to ring gears. As the sun gear rotates, it also moves the ring gears. The sun gears are called input shaft, whereas the carrier and ring gears are called output.

The planetary gearbox works in the ratios from 1.5:1 to 12000:1. In a 3:1 system, there are 3 ring gears and 1 sun gear and is called a one-stage planetary gearbox. In ratios of above 5:1, a two-stage planetary gearbox is used. In a 3:1 system, the sun gear is very big, compared to the ring gear, and in the 10:1 system, the sun gear is much smaller than the ring gears. The ratios are in absolute integers. The planetary gearbox system is very precisely placed together, but it still creates friction due to the moving parts inside – sun gear and ring gear. These need lubrication from time to time from oil, gel, or grease. This requirement is present in most moving mechanical machines.

To know what a planetary gearbox does? And it’s advantages? Check our blog here – 
 

There are many showcased benefits of using a gearbox like- three-fold torque compared to the normal gearbox, absolute ratios, low inertia, high efficiency, closed system, etc. The planetary gearbox has its applications in many places. It can be used to increase torque in a robot, to reduce speed in printing press rollers, for positioning, and in packaging machines to name a few.
Buying a gearbox depends on the planned use of the gearbox. There are a certain number of things to keep in mind like – torque, backlash, ratio, corrosion, resistance, noise level, delivery time, price, and availability. There might be other requirements that are different for each buyer.
A planetary gearbox is a medieval tool reincarnated in modern form. That itself says a lot about the usefulness and application of the device. It’s an efficient device for the work it performs and has stood the test of time, without getting obsolete.

Manufacturer of Planetary Gearbox, Planetary gear reducer, Planetary geared motor, Epicyclic gearing, Planetary gearing, Gearboxes, can interchange and replacement with CHINAMFG gearbox, CHINAMFG brown gearbox and so on.

 

 

 

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Step: Four-Step
Output Torque: 14nm-2000nm
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Epicyclic gearbox

Assembling and Disassembling an Epicyclic Gearbox

Assembling an epicyclic gearbox involves carefully aligning and fitting the sun gear, planet gears, and ring gear within the gearbox housing. Components must be properly lubricated, and tolerances should be maintained for smooth operation. Disassembly requires reversing the steps, ensuring proper documentation of the arrangement of gears and components. Special tools may be needed to remove certain parts. Attention to detail is crucial to avoid damaging parts and ensuring correct reassembly. Following manufacturer guidelines and using proper safety measures is essential throughout the process.

Epicyclic gearbox

Contribution to Power Transmission Efficiency

Epicyclic gearboxes contribute to power transmission efficiency through their compact design and ability to achieve high gear ratios in a single stage. The arrangement of multiple gears sharing load distributes torque across multiple paths, reducing wear and increasing overall efficiency. Furthermore, the engagement and disengagement of gear elements can be optimized to minimize energy losses, making epicyclic gearboxes suitable for applications where efficiency is crucial, such as automotive transmissions and industrial machinery.

Epicyclic gearbox

Concept of Sun Gear, Planet Gears, and Ring Gear in an Epicyclic Gearbox

In an epicyclic gearbox, the sun gear is the central gear that provides input torque. Surrounding the sun gear are planet gears, which mesh with the sun gear and rotate on their own axes. These planet gears are held by a carrier, which is connected to the output shaft. The outermost component is the ring gear, which encircles the planet gears. The interaction between these gears allows for various gear ratios, torque amplification, and versatile motion paths, making epicyclic gearboxes suitable for different applications.

China Custom Planetary Gearbox Gear Box Reduction Housing Speed Reducer Epicyclic Motor Transmission Machine Hydraulic Best Price Unit Servo Gearbox Planetary Gearboxes   car gearbox	China Custom Planetary Gearbox Gear Box Reduction Housing Speed Reducer Epicyclic Motor Transmission Machine Hydraulic Best Price Unit Servo Gearbox Planetary Gearboxes   car gearbox
editor by CX 2024-03-26

China Custom Slew Drive Mixer Epicyclic Sun and Planet Gear Motor Reducer Small Compound Wheel Drive Planetary Gearbox System Set Manufacturer synchromesh gearbox

Product Description

Slew Drive Mixer Epicyclic Sun and Planet Gear Motor Reducer Small Compound Wheel Drive Planetary Gearbox System Set Manufacturer

Application of Planetary Gearbox

Planetary gearboxes are used in a wide variety of applications, including:

  • Machine tools: Planetary gearboxes are used in machine tools to provide power to the cutting tools. This allows for more precise cutting and helps to prevent the tools from becoming damaged.
  • Conveyor belts: Planetary gearboxes are used in conveyor belts to transmit power from the motor to the belt. This ensures that the belt moves at a consistent speed and prevents it from becoming overloaded.
  • Elevators: Planetary gearboxes are used in elevators to transmit power from the motor to the elevator car. This ensures that the car moves at a safe and comfortable speed.
  • Wind turbines: Planetary gearboxes are used in wind turbines to convert the rotational energy of the turbine blades into electrical energy. This requires a high torque and low speed, which is what a planetary gearbox can provide.
  • Other applications: Planetary gearboxes are also used in a variety of other applications, such as mixers, pumps, and printing presses.

Planetary gearboxes are typically classified by their size, speed, and power output. The size of a planetary gearbox is typically measured in diameter. The speed of a planetary gearbox is typically measured in revolutions per minute (rpm). The power output of a planetary gearbox is typically measured in horsepower (hp).

Planetary gearboxes can be either single-stage or multi-stage. Single-stage planetary gearboxes have 1 set of gears. Multi-stage planetary gearboxes have 2 or more sets of gears. Multi-stage planetary gearboxes can provide a wider range of speed reductions than single-stage planetary gearboxes.

Planetary gearboxes can be either open or enclosed. Open planetary gearboxes are exposed to the elements. Enclosed planetary gearboxes are protected from the elements. Enclosed planetary gearboxes are typically used in applications where there is a risk of contamination, such as in food processing plants.

Planetary gearboxes are a versatile and essential part of many machines and devices. They provide a number of benefits, including:

  • High torque: Planetary gearboxes can provide a high amount of torque, which is essential for applications that require a lot of force, such as drilling and milling.
  • Low speed: Planetary gearboxes can operate at very low speeds, which is essential for applications such as machine tools and wind turbines.
  • Compact size: Planetary gearboxes are typically very compact, which makes them ideal for use in machines and devices where space is limited.
  • Reliable operation: Planetary gearboxes are typically very reliable and have a long lifespan.

Overall, planetary gearboxes are a valuable tool for many industries. They can help to improve the efficiency, performance, and safety of a wide variety of machines and devices.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Epicyclic gearbox

Role of an Epicyclic Gearbox in an Automatic Transmission

In an automatic transmission, an epicyclic gearbox, also known as a planetary gearbox, plays a crucial role in providing multiple gear ratios for smooth and efficient shifting. It consists of a sun gear, planet gears, and a ring gear arrangement. By engaging and disengaging different elements of this arrangement, the automatic transmission can achieve various gear ratios without the need for manual shifting. This enables the vehicle to adapt to different driving conditions, optimize fuel efficiency, and enhance overall driving experience.

Epicyclic gearbox

Energy Efficiency Considerations with Epicyclic Gearboxes

Epicyclic gearboxes offer high efficiency due to their compact design and multiple gear meshings. The planetary arrangement allows load distribution among gears, reducing friction and energy losses. Precision manufacturing and quality materials further enhance efficiency. Proper lubrication, minimal backlash, and optimized gear ratios also contribute to energy savings. When selecting epicyclic gearboxes, it’s important to consider efficiency requirements, operating conditions, and the specific application to ensure optimal energy performance.

Epicyclic gearbox

Advantages of Epicyclic Gearbox

Epicyclic gearboxes offer several advantages, including compactness, high power density, and versatility in motion control. Their coaxial arrangement results in a more compact design compared to traditional gearboxes. They provide high power density due to the distribution of load among multiple planet gears. Epicyclic gearboxes can achieve multiple gear reductions within the same system, enabling precise speed control. Additionally, they can handle high torque loads and provide efficient torque transmission. Their modular design allows customization and integration with other components. These gearboxes are also known for low backlash, smooth operation, and the ability to handle bidirectional motion. As a result, epicyclic gearboxes are commonly used in applications such as automotive transmissions, robotics, wind turbines, and more.

China Custom Slew Drive Mixer Epicyclic Sun and Planet Gear Motor Reducer Small Compound Wheel Drive Planetary Gearbox System Set Manufacturer   synchromesh gearbox	China Custom Slew Drive Mixer Epicyclic Sun and Planet Gear Motor Reducer Small Compound Wheel Drive Planetary Gearbox System Set Manufacturer   synchromesh gearbox
editor by CX 2023-09-14

China Custom Planetary Winch Drive Slew Gear Reducer Gear Housing Unit Wind Turbine Hollow Shaft High Torque 2 Speed Epicyclic Stainless Steel Multi Stage Helical Gearbox automatic gearbox

Product Description

planetary winch Drive Slew Gear reducer gear housing unit wind turbine hollow shaft high torque 2 speed epicyclic stainless steel multi stage Helical Gearbox 

Application of Slew Gear reducer

Slew gear reducers are used in a variety of applications where high torque and low speed are required. Some common applications include:

  • Cranes
  • Loaders
  • Excavators
  • Aerial lifts
  • Material handling equipment
  • Wind turbines
  • Satellite dishes
  • Radar systems
  • Industrial robots

Slew gear reducers are typically made of high-strength steel and are designed to withstand the harsh conditions of industrial use. They are available in a variety of sizes and configurations to fit the needs of different applications.

Here are some of the benefits of using a slew gear reducer:

  • Increased torque: Slew gear reducers can provide significantly more torque than other types of gear reducers. This makes them ideal for applications where high torque is required, such as cranes and excavators.
  • Low speed: Slew gear reducers can provide a high reduction ratio, which allows for low speeds. This is ideal for applications where low speeds are required, such as wind turbines and satellite dishes.
  • Durability: Slew gear reducers are typically made of high-strength steel and are designed to withstand the harsh conditions of industrial use. This makes them a reliable and durable option for a variety of applications.

If you are looking for a gear reducer that can provide high torque, low speed, and durability, then a slew gear reducer is a good option to consider

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Epicyclic gearbox

Configurations of Epicyclic Gearboxes

Yes, there are different configurations of epicyclic gearboxes, such as simple planetary, compound planetary, and complex planetary. In a simple planetary gearbox, a sun gear is at the center, surrounded by multiple planet gears that mesh with an outer ring gear. Compound planetary gearboxes involve multiple stages of planetary gearsets, offering higher gear ratios. Complex planetary gearboxes can have additional elements like clutches and brakes for advanced control. These configurations allow epicyclic gearboxes to provide versatility in various applications, including automotive transmissions, robotics, and industrial machinery.

Epicyclic gearbox

Selecting the Right Lubrication for an Epicyclic Gearbox

Choosing the appropriate lubrication for an epicyclic gearbox involves considering factors such as operating conditions, load, speed, temperature, and gear materials. Synthetic oils are often preferred due to their superior viscosity stability and temperature resistance. EP (Extreme Pressure) additives help prevent wear under heavy loads. Viscosity grade should be selected according to operating temperature. Regular oil analysis and maintenance checks ensure optimal lubrication conditions and extend the gearbox’s lifespan.

Epicyclic gearbox

Epicyclic Gearbox: Function and Operation

An epicyclic gearbox, also known as a planetary gearbox, is a complex gear system that consists of multiple gears arranged in a particular configuration. It operates based on the principle of planetary motion, where one or more gears, called planet gears, revolve around a central gear, known as the sun gear. These planet gears are typically mounted on a carrier and engage with an outer ring gear, also called the annulus. This arrangement allows different types of motion conversions, including speed reduction, speed increase, and torque amplification. The planet gears’ interaction with the sun gear and annulus creates various paths for power transmission, enabling versatile applications across industries such as automotive, aerospace, and robotics.

China Custom Planetary Winch Drive Slew Gear Reducer Gear Housing Unit Wind Turbine Hollow Shaft High Torque 2 Speed Epicyclic Stainless Steel Multi Stage Helical Gearbox   automatic gearbox	China Custom Planetary Winch Drive Slew Gear Reducer Gear Housing Unit Wind Turbine Hollow Shaft High Torque 2 Speed Epicyclic Stainless Steel Multi Stage Helical Gearbox   automatic gearbox
editor by CX 2023-09-13

China Custom HW19710 High Grade Custom Good Auto Gearbox Transmission Assembly Gear Box For Cars Trucks supplier

Yr: 2005-, 2005-, -, 2006-
Model: Howo, Steyr, Golden Prince, CZPT A7
OE NO.: HW19710
Auto Fitment: CZPT (CNHTC)
Type: Transmission Assembly
Size: 950.00*600.00*500.00 mm
Model Variety: HW19710
Truck Design: Howo
Merchandise identify: Gearbox Transmission Assembly Gear Box For Vehicles
Fat: 376 kg
Deal: Plastic/ Carton/ wood box/ Pallet
Color: Consumer Calls for
Services: OEM&ODM
MOQ: 1set
Applicable motor vehicle: CZPT HOWO
Substance: Standard material
Top quality: a hundred% tested
Items range: Transimission Components
Packaging Details: Plastic/ Carton/ picket box/ Pallet
Port: HangZhou

Items Screen Deliver Us Inquiry Now You can get much more merchandise specifics and classes, a lot more price reduction, complex and servicesupport for numerous truck equipment.

Truck Areas NameGearbox Transmission Assembly Gear Box For Vehicles Trucks
Truck Portion-Product Numberstandard Gearbox Transmission Assembly
Size950.00*600.00*500.00 mm
Weightstandard
MOQ1 pcs/set
Supply Capability10000 Established/Sets for every day
Warranty3 months
PriceSend inquiry to get the most current cost
PackagePlastic/ Carton/ picket box/ Pallet
Delivery Time3-5 days with inventory and 20-fifty working day for Tailored
ColorCustomer Demands
ServiceWe acknowledge OEM&ODM .
Related Merchandise Our Cooperative Model Business Profile ZheJiang Huachang Offer Chain Engineering Co., LtdZheJiang Huachang Source Chain Technology Co., Ltd. was set up in 2005, we have fifteen,000-square-meter warehouse with in excess of 500 employees, 36 professionals and designers and 32 high quality inspectors. We have concentrated on production, design and style, tailored solution, product development and sourcing. With more than 15 several years encounter in the market place, we will offer you far better quality, far more productive, more reputable solutions.We mainly engage in different truck areas:* Truck Engine areas and peripheral elements , this kind of as generator, different filter components, cylinder liner kits, etc. *Truck Chassis parts, which includes clutch, press rod, all kinds of brake valves, and many others. * Truck Gearbox components, such as all sorts of gears, shafting, and so forth. * Truck Taxi elements: bumpers, fenders, doorway assembly, and many others.* Other Truck Parts and equipment. Exhibition Certifications Packing & Shipping and delivery FAQ FAQQ: What to do if I never know the component quantity? A: If you give us the chassis number or the components photographs, we can provide the right elements you necessary. Q: What is your terms of packing? A: Normally, we pack our items in neutral white boxes and brown cartons. If you have legally registered patent, we can pack the goods in your branded bins after obtaining your authorization letters. Q: Can you provide other spare parts? A: Yes, of program. As you know, 1 truck has 1000’s of elements so that we can’t present all of them. Just explain to us much more information, we’ll uncover them for you. Q: Why should we acquire from your business not other provider? A: We hold great high quality and aggressive cost to ensure our customers gain. All our product are one hundred% screening ahead of cargo.Huachang has been proactive provide you far better top quality, a lot more efficient, a lot more reliable solutions for above 10 a long time experience. Q:What is your terms of delivery? A: EXW, FOB, CFR, CIF, DDU. Q: Can you generate according to the samples? A: Indeed, we can make by your samples or specialized drawings. We can build the molds and fixtures. Q: What is the delivery time? A: Most of areas are obtainable in storage. So can shipping and delivery in 2 times right after payment. For the types no storage, can shipping in 7 days. For container delivery, 1 container can end loading in 10 days.

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Custom HW19710 High Grade Custom Good Auto Gearbox Transmission Assembly Gear Box For Cars Trucks     supplier China Custom HW19710 High Grade Custom Good Auto Gearbox Transmission Assembly Gear Box For Cars Trucks     supplier
editor by czh

China high quality FTG 12V 24V 48V 90V 220V dc brushless bldc gear motor speed reducer with controller with Free Design Custom

Model Number: F3B25GN-30S-3GN180K
Usage: automation industry
Type: GEAR MOTOR
Torque: 0.04—40 N.M
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed, Waterproof
Speed(RPM): 3 RPM–1000RPM
Continuous Current(A): 0.3A—3A
Efficiency: Ie 3
Certification: CCC, ce, RoHS
Shell Material: Aluminium
Weight: 3.82kg
Product Type: ac gear motor with gearbox
Product Keywords: FTG small motor

FTG ac single phase gear motor gearmotor with gearbox diameter60mm 70mm 80mm 90mm 100mm ,with brake or speed controllerOur main gear motors are DC and AC gear motors and right-angle gear motors,brushless dc gear motor and planetary gear motors

1. Motor&Gearhead Dimensions : 60mm, 70mm, 80mm, 90mm, 104mm
2. Power: 6W, 15W, 30W, 40W, 60W, 90W, 120W, 180W, 200W, 250W3. Voltage:
AC: Single/three phase, 110V 220V 380V
DC:12V 24V 60V 90V 110V 220V ..
4. Output Speed :
AC:500-3.0 r/min
DC 16RPM -1000RPM
5.Output Torque :
AC: 0.13-39.2 N.m
DC: 0.04-40 N.M

Export Market Distribution:

Market Revenue(Previous Year) Total Revenue (%)

America and Canada
confidential
25.0

Southeast Asia
confidential
35.0

Africa
confidential
2.0

Oceania
confidential
3.0

Western Europe
confidential
9.5.0

Southern Europe
confidential
10.5.0

Domestic Market
confidential
15.0

You can visit our website /en for details

Apply to :
The small AC gear motors are widely use for Textile Machinery, Medical Machine, Vehicle Power Steering,Conveying Machine, Printing Mechine,Food Machine, Vending Machine, Packing Machinery, Gumming Machine and so on.
Technic Data

Company Information HangZhou Feiteng Motor Co.Ltd found in 2571 , 150 series turbine reducer reducer Rv series hoist worm gear box focus on design and manuacture motor and small AC gear motors .
Our Products include induction small AC gear motors , stepper gearhead motor, reversible gear motors, brake gearhead motors, variable speed gear motors, brake small AC gear motors , torque gear motors, DC brush gear motors, brushless DC gear motors, bevel helical gear motors and speed controllers; widely It applied to machine tools, textile machinery, transportation machinery, printing machinery, food machinery, packaging machinery, vending machine, installed plastic, computerized flat knitting machines, automatic table, office equipment, medical equipment, solar power and other inductive fields.
To create a first-class transmission products, the introduction of advanced equipment, such as multi-axis linkage machining center, CNC efficient roll gear, gear measurement center and other advanced test equipment,we also passed ISO9001:2008 quality system ,and CE certificate etc .
We have professional foreign trade staffs to comunicate with you at once .
Warmly welcome to visit our factory

Certifications

FAQ 1.Are you small AC gear motors manufacturer ?
Yes, Driveshaft Propshaft Centre Bearing For CZPT Coaster RB20 BB20 Dyna BU30 HU30 RU30 37230-36H00 3723036H00 sure ,we are manufacturer.Our factory address is No.28,Xiaoxin Road,Xiaolin Industril Zone,CIxi,HangZhou City ,Near ZheJiang City (2 hours drive)
2.What is the advantage of your gearhead motors ?
Low noise,Compact dimension,High efficiency and energy saving,Light weight, easy operation and maintenance,Rated outputs and dimensions in accordance with IEC standards.
3.How many set of MOQ for your gear motor
1 SET
4.Can you customize the gearhead motor ?
Yes,sure.we can do OEM or ODM .
5.What time of the LEAD TIME of your small AC gear motors ?
5–7days ,our product capacity is about 100,000sets each month
6.What gear motor information do we supply when inquiry ?
Your gear motor rated power,voltage,output speed, output torque,work conditions,installation way,insulation class ,waterproof level etc.

Packaging Inner box : Carton box with foam box inside
Outer box : Strong 3 / 5 lays corrugated box, wood box available .

Contact InformationHangZhou FEITENG GEAR MOTOR CO.,LTDADD:NO.208,XIAOXIN ROAD,XIAOLIN INDUSTRIAL ZONE,XIAOLIN TOWN,HangZhou ,HangZhou CITY, High Quality 180W Pump Motor for Coffee Bean Grinding Machine ZHEJIAING PROVINCE,CHINAEMAIL:FTMOTOR(at)126.COM TONYZAU(at)126.COM Whatsapp: 15058233371Skype ID: tonyzauWechat ID:15058233371QQ: 2054592317Mobile Phone: 150 5823 3371Website: /en

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
gearbox

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China high quality FTG 12V 24V 48V 90V 220V dc brushless bldc gear motor speed reducer with controller  with Free Design CustomChina high quality FTG 12V 24V 48V 90V 220V dc brushless bldc gear motor speed reducer with controller  with Free Design Custom

China Custom Hvb 42/60/90/120/160 Series Gear Box, High Precision and Low Backlash Reducer/Gear Box with Good quality

Solution Description

Distinctive Rewards of Our Products:

one.Maintenance-Totally free,Lifetime Lubrication.

two.Various Output Shaft Types.

3.Precise Engagement.

four.Substantial Torque:Higher Torque Output Than That of Standard Planetary Equipment educers.

five.Low Noise:Below 58db.

6. Reduced Backlash:Backlash is under 3 arcmin . Backlash for 2-phase velocity reduction is within 5 arcmin.

7.Higher Effectiveness:1-stage up to ninety seven% or far more,2-phase up to 94% or more.
Inside Composition:

Use:
one.Machine Tools    2.Industrial Robots    3.Printing Machines    4.Textile Equipment  

 5.Packing Machines    6.Non-regular Automation    7.Healthcare Tools  

 8.Measuring Products     9.Automotive Industry    10.Satellite Communication  

 11.Metal Processing    12.Pharmaceutical Industry

Model Indicator:

EG:HVB90-L1-12-S2-P2/19-forty-70-M6-90

Functionality Info:

Modle Phase Ratio HVB
forty two
HVB
sixty
HVB
ninety
HVB
one hundred twenty
HVB
142

Rated Output Torque

Nm

one

three 19 35 80 225 470
four 20 50 125 330 seven hundred
5 twenty 50 a hundred twenty five 330 seven hundred
7 19 fifty a hundred twenty five 330 seven-hundred
ten 14 35 80 225 470

2

twelve 19 35 eighty 225 470
16 twenty fifty a hundred twenty five 330 seven-hundred
20 20 fifty a hundred twenty five 330 seven hundred
twenty five 20 fifty a hundred twenty five 330 700
28 19 fifty 125 330 seven-hundred
30 19 35 80 225 470
35 20 fifty 125 330 seven hundred
40 twenty 50 one hundred twenty five 330 700
fifty 20 fifty 125 330 700
70 19 fifty 125 330 700
one hundred 14 35 80 225 470

Max.
Output Torque

Nm

1

3 38 80 two hundred five hundred a thousand
four forty 100 250 625 1250
five forty one hundred 250 625 1250
7 38 a hundred 250 625 1250
10 28 80 200 five hundred a thousand

two

12 38 eighty 200 five hundred a thousand
sixteen 40 100 250 625 1250
20 forty a hundred 250 625 1250
twenty five 40 a hundred 250 625 1250
28 38 a hundred 250 625 1250
thirty 38 eighty 200 five hundred a thousand
35 40 100 250 625 1250
forty forty a hundred 250 625 1250
fifty forty a hundred 250 625 1250
70 38 one hundred 250 625 1250
a hundred 28 eighty 200 500 a thousand
Rated Input Pace

rpm

1,2 three~100 3000 3000 3000 3000 3000
Max.
Enter Speed

rpm

one,two 3~100 6000 6000 6000 6000 6000
Permitted Radial Load*five

N

one,two 3~a hundred seven hundred 1200 2400 4300 9100
Permitted Axial Load

N

1,2 3~100 610 1100 2200 3900 8200
Backlash arcmin one three~10 ≤3
2 12~a hundred ≤5
Effectiveness η% one three~ten 97%
two twelve~100 94%
Noise Level dB 1 3~10 ≤58 ≤62 ≤65
2 twelve~a hundred ≤60 ≤62
Functioning Temp ºC one,two three~one hundred -fifteen~ninety
Service Daily life h one,two 3~100 20000
Bodyweight Kg 1 3~ten .5 1.4 three.seven 8. sixteen
2 12~100 .seven one.six four.2 eight.9 18
Moment of Inertia(≤ø8)

Kg
cm²

one,2 three~100 .03 .063 .32 1.eleven four.14

Instant of Inertia(≤ø14)

Kg
cm²

1 three .fourteen .22 one.two 503 20
four .095 .17 .95 four.one fifteen
5 .077 .sixteen .86 3.six fourteen
seven .062 .14 .seventy nine 3.2 12
10 .056 .14 .seventy five three. 11
two twelve .055 .fourteen .seventy two 2.8 eleven
sixteen .055 .fourteen .74 two.9 eleven
twenty .057 .thirteen .72 2.eight 11
25 .054 .13 .seventy one two.eight eleven
28 .053 .14 .seventy three two.eight eleven
thirty .055 .thirteen .70 two.seven ten
35 .053 .13 .71 two.7 eleven
40 .049 .thirteen .70 two.7 10
50 .049 .13 .69 two.seven 10
70 .049 .thirteen .69 2.seven 10
100 .049 .13 .69 2.seven ten

Rated output torque:With nominal enter pace,services lifestyle is 20000 hrs.
Max.output torque:The optimum torque when beginning and stopping.
Rated output speed:The greatest momentary input speed.
Max.input pace:The highest momentary input speed.
Permitted radial load:
    With this load and norminal input pace support lifestyle will be 20000 several hours.
    (Applied to the output shaft middle,at axial load )
Permitted axial load:
    With this load and norminalinput velocity aervice lifestyle will be 20000 hrs.
    (Used to the output aspect bearing,at radial load )
Fat:The weight may range somewhat design to product.

Dimension:

Company Profile:
        HangZhou CZPT Technological innovation is a company specializing in the study, development, creation and revenue of industrial automation control products. Dependent on industrial automation handle technological innovation with independent mental home rights, our firm provides customers with rapidly and customized options and grows jointly with clients.
       For decades, Dick Cisco has been devoted to the research and manufacture of high-overall performance, substantial-effectiveness , high-precision sequence reducers and miniaturized, smart and specific collection motors , and our company has launched a variety of substantial-overall performance and high-effectiveness reducers and Common-function and special-purpose motors , jointly foremost the transformation and development of industry merchandise.
      Our primary merchandise are: precision planetary reducers, stepper motors, electronic stepper drives, stepper servo systems and worm gear / worm reducers, which are broadly used in automation handle,  precision machining,  gang area technology,  consumer merchandise,  health care Equipment,  robots,  underwater amenities,  textiles,  semiconductor tools,  packaging equipment,  dealing with machinery,  and manufacturing unit automation which  require locations of exact positioning,  higher precision,  automatic aiming,  and computerized recording. 
      Dick Cisco will keep on to give the business with large-quality, substantial-precision, low vitality use,  miniaturized and intelligent transmission products.

FAQ:
Q1:How we choose modle?
      According to your specifications, our expert product sales staff will recommend the corresponding design and ratio for you.
Q2:What are your positive aspects?
     1.We are an integrated market and trade firm, which can far better ensure generation high quality, enough supply, price gain, and brief shipping time.
     2.Underneath the premise of guaranteeing solution high quality, we have more aggressive rates.
     3.We supply entire expert solutions,  foreign language proficient engineers will offer you with choice assist, installation assist, and use assistance, from pre-revenue to put up-income, to make sure your expertise.
Q3:Are samples accessible?
     Of course you can require for samples to check the high quality of our merchandise. You only require to pay freight and a tiny price to get this sample.

The time period “gearbox” is utilized to refer to any system that connects a motor to a machine and consists of a series of gears, also recognized as a equipment set. It gets the primary enter pace from the motor and alterations it to a various output pace utilizing its gears. Distinct varieties and mixtures of gears provide certain needs. The types of gears located in gearboxes include spur gears, bevel gears, helical gears, helical gears and worm gears. The performance effectiveness of a gearbox is represented by the gearbox ratio, which is the ratio of the speed of the input resource to the pace of the output resource
Equipment reducers, also named reducers, occur in numerous transmission variations and are created to multiply torque and minimize enter pace to a desired output speed. The main advantage of inline gearboxes is their capability to preserve handle in purposes involving large rotational speeds. Their performance and capacity to supply large enter speeds with minimal backlash make inline reducer gearboxes best for a vast selection of movement handle programs

China Custom Hvb 42/60/90/120/160 Series Gear Box, High Precision and Low Backlash Reducer/Gear Box     with Good quality