Product Description
Product Description
The NE120 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The NE120 series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NE120 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High torque
High load
ultra-precision
Small size
Detailed Photos
Product Parameters
Segment number | Single segment | ||||||||
Ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
Rated output torque | Nm | 190 | 270 | 310 | 290 | 280 | 240 | 210 | 210 |
Emergency stop torque | Nm | Three times of Maximum Output Torque | |||||||
Rated input speed | Rpm | 4000 | |||||||
Max input speed | Rpm | 8000 | |||||||
Ultraprecise backlash | arcmin | ≤1 | |||||||
Precision backlash | arcmin | ≤5 | |||||||
Standard backlash | arcmin | ≤7 | |||||||
Torsional rigidity | Nm/arcmin | 14 | |||||||
Max.bending moment | Nm | 6100 | |||||||
Max.axial force | N | 3350 | |||||||
Service life | hr | 20000(10000 under continuous operation) | |||||||
Efficiency | % | ≥97% | |||||||
Weight | kg | 6.9 | |||||||
Operating Temperature | ºC | -10ºC~+90ºC | |||||||
Lubrication | Synthetic grease | ||||||||
Protection class | IP64 | ||||||||
Mounting Position | All directions | ||||||||
Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤63 | |||||||
Rotary inertia | Kg·cm² | 3.25 | 2.74 | 2.71 | 2.65 | 2.62 | 2.58 | 2.57 | 2.57 |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Plantery Type |
Hardness: | Hardened Tooth Surface |
Installation: | All Directions |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
Limitations and Disadvantages of Epicyclic Gearboxes
Epicyclic gearboxes have certain limitations such as complexity in design and assembly, which can increase manufacturing costs. They may produce higher noise levels due to multiple interacting gears. Additionally, epicyclic gearboxes can be less efficient compared to some other gearbox types, especially in certain load conditions. Maintaining and repairing them can be challenging due to their intricate design. Furthermore, the compact size of these gearboxes may limit their torque and power capacities in extremely high-load applications.
Common Problems and Failures in Epicyclic Gearboxes
Common problems in epicyclic gearboxes include gear wear, misalignment, lubrication issues, and bearing failures. The intricate arrangement of gears can lead to increased complexity in diagnosing and resolving issues. Misalignment or improper assembly can cause excessive loads on gear teeth, leading to wear and noise. Inadequate lubrication can result in friction and overheating. Bearing failures can occur due to high loads or inadequate maintenance. Regular inspections, proper assembly, quality lubrication, and addressing issues promptly are key to preventing and resolving problems in epicyclic gearboxes.
Industries Using Epicyclic Gearboxes
Epicyclic gearboxes find applications in various industries due to their compact design and versatile functionality. Some common industries include automotive, aerospace, robotics, industrial machinery, power generation, and renewable energy. In the automotive sector, epicyclic gearboxes are utilized in automatic transmissions to provide multiple gear ratios efficiently. In aerospace, they are used for power transmission and control systems. Robots often employ epicyclic gearboxes for their compactness and precise motion control. Industrial machinery applications range from conveyors to packaging equipment. Epicyclic gearboxes also play a role in wind turbines and solar tracking systems, optimizing power conversion and output. The adaptability and efficiency of epicyclic gearboxes make them a valuable choice across diverse industries.
editor by CX 2024-05-16
China Hot selling Desboer 220mm Nb Large Size Single-P1 Series High Precision Planetary Gearbox for Servo Motor synchromesh gearbox
Product Description
Product Description
NB series adopts the design of integrating its sun gear and input shaft, the design of integrating its output structure. Using high- strength bearings, the product itself is characterized by high load, high precision, and low noise, focusing on the use of automation equipment, various types of packaging, printing, lithium-ion, LCD screens, robots, palletizers, woodworking, doors and windows and other industry sectors.
Product Name: High Precision Planetary Gearbox
Product Series: NB Series
Product features: high precision, high load, low noise.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
Advantages:
High precision
High load
Low noise
Detailed Photos
Product Parameters
Segment number | Single segment | ||||||||
Ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
Rated output torque | Nm | 1080 | 1610 | 1900 | 1800 | 1710 | 1520 | 1420 | 1420 |
Emergency stop torque | Nm | Three times of Maximum Output Torque | |||||||
Rated input speed | Rpm | 2000 | |||||||
Max input speed | Rpm | 422000 | |||||||
Ultraprecise backlash | arcmin | ≤1 | |||||||
Precision backlash | arcmin | ≤3 | |||||||
Standard backlash | arcmin | ≤5 | |||||||
Torsional rigidity | Nm/arcmin | 225 | |||||||
Max.bending moment | Nm | 50000 | |||||||
Max.axial force | N | 25000 | |||||||
Service life | hr | 20000(10000 under continuous operation) | |||||||
Efficiency | % | ≥97% | |||||||
Weight | kg | 48 | |||||||
Operating Temperature | ºC | -10ºC~+90ºC | |||||||
Lubrication | Synthetic grease | ||||||||
Protection class | IP64 | ||||||||
Mounting Position | All directions | ||||||||
Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤70 | |||||||
Rotary inertia | Kg·cm² | 69.61 | 54.37 | 53.27 | 51.72 | 50.97 | 50.84 | 50.63 | 50.56 |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Plantery Type |
Hardness: | Hardened Tooth Surface |
Installation: | All Directions |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
Configurations of Epicyclic Gearboxes
Yes, there are different configurations of epicyclic gearboxes, such as simple planetary, compound planetary, and complex planetary. In a simple planetary gearbox, a sun gear is at the center, surrounded by multiple planet gears that mesh with an outer ring gear. Compound planetary gearboxes involve multiple stages of planetary gearsets, offering higher gear ratios. Complex planetary gearboxes can have additional elements like clutches and brakes for advanced control. These configurations allow epicyclic gearboxes to provide versatility in various applications, including automotive transmissions, robotics, and industrial machinery.
Energy Efficiency Considerations with Epicyclic Gearboxes
Epicyclic gearboxes offer high efficiency due to their compact design and multiple gear meshings. The planetary arrangement allows load distribution among gears, reducing friction and energy losses. Precision manufacturing and quality materials further enhance efficiency. Proper lubrication, minimal backlash, and optimized gear ratios also contribute to energy savings. When selecting epicyclic gearboxes, it’s important to consider efficiency requirements, operating conditions, and the specific application to ensure optimal energy performance.
Differences Between Epicyclic Gearbox and Other Gearbox Types
An epicyclic gearbox, also known as a planetary gearbox, differs from other gearbox types due to its unique arrangement of gears. It features a central sun gear, planet gears that revolve around the sun gear, and an outer ring gear that holds the planet gears. This configuration allows multiple gear meshes to occur simultaneously, leading to various gear reduction possibilities within the same gearbox. This contrasts with traditional gearboxes where only one gear mesh is active at a time. Epicyclic gearboxes offer compactness, high power density, bidirectional motion, and the ability to achieve multiple gear ratios. In contrast, other gearboxes like spur, helical, and bevel gearboxes have their own distinct gear arrangements and limitations. For example, spur gearboxes offer simplicity but may produce more noise, while helical gearboxes provide smoother operation but require more axial space. Bevel gearboxes are used for perpendicular shafts. Each gearbox type has its own advantages and considerations, making the choice dependent on specific application requirements.
editor by CX 2024-05-14
China Custom Desboer High Precision 70mm Ne 070A Double-P1 Series Planetary Gearbox for Servo Motor supplier
Product Description
Product Description
NE 070 series planetary reducer output end is a round body. Its internal structure mainly adopts the sun gear input shaft one-piece design, and output one-piece structure design. Use high-strength specialized bearings to make the product with high load, high precision, and low noise. NE070 series focuses on the uses of automation equipment, various types of packaging, printing, lithium-ion, LCD, robots, palletizers, woodworking, doors and windows, and other industry sectors.
Product Name: High Precision Planetary Gearbox
Product Series: NE070 Series
Features:High precision,high load,l ow noise
Product Description:
Integrated design concept with high-strength bearings ensures the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
Advantages:
High Precision
High load
Low noise
Detailed Photos
Product Parameters
Segment number | Double segment | |||||||||||||||||
Ratio | i | 15 | 20 | 25 | 30 | 35 | 40 | 45 | 50 | 60 | 70 | 80 | 90 | 100 |
||||
Rated output torque | Nm | 50 | 45 | 55 | 50 | 45 | 40 | 35 | 55 | 50 | 45 | 40 | 35 | 35 | ||||
Emergency stop torque | Nm | Three times of Maximum Output Torque | ||||||||||||||||
Rated input speed | Rpm | 5000 | ||||||||||||||||
Max input speed | Rpm | 10000 | ||||||||||||||||
Ultraprecise backlash | arcmin | ≤3 | ||||||||||||||||
Precision backlash | arcmin | ≤5 | ||||||||||||||||
Standard backlash | arcmin | ≤7 | ||||||||||||||||
Torsional rigidity | Nm/arcmin | 7 | ||||||||||||||||
Max.bending moment | Nm | 1377 | ||||||||||||||||
Max.axial force | N | 765 | ||||||||||||||||
Service life | hr | 20000(10000 under continuous operation) | ||||||||||||||||
Efficiency | % | ≥94% | ||||||||||||||||
Weight | kg | 1.6 | ||||||||||||||||
Operating Temperature | ºC | -10ºC~+90ºC | ||||||||||||||||
Lubrication | Synthetic grease | |||||||||||||||||
Protection class | IP64 | |||||||||||||||||
Mounting Position | All directions | |||||||||||||||||
Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤58 | ||||||||||||||||
Rotary inertia | Kg·cm² | 0.03 |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Plantery Type |
Hardness: | Hardened Tooth Surface |
Installation: | All Directions |
Step: | Double-Step |
Customization: |
Available
| Customized Request |
---|
Assembling and Disassembling an Epicyclic Gearbox
Assembling an epicyclic gearbox involves carefully aligning and fitting the sun gear, planet gears, and ring gear within the gearbox housing. Components must be properly lubricated, and tolerances should be maintained for smooth operation. Disassembly requires reversing the steps, ensuring proper documentation of the arrangement of gears and components. Special tools may be needed to remove certain parts. Attention to detail is crucial to avoid damaging parts and ensuring correct reassembly. Following manufacturer guidelines and using proper safety measures is essential throughout the process.
Suitability of Epicyclic Gearboxes for High-Torque Applications
Epicyclic gearboxes are well-suited for high-torque applications due to their compact design, which allows multiple stages of gear reduction within a smaller space. The planetary gear arrangement distributes torque across multiple planet gears, reducing the load on individual teeth and enhancing load-bearing capacity. Additionally, the load-sharing characteristics of the planetary arrangement enable the gearbox to handle higher torque while maintaining efficiency. These attributes make epicyclic gearboxes a favorable choice for various industries requiring high-torque transmission, such as automotive, industrial machinery, and robotics.
Concept of Sun Gear, Planet Gears, and Ring Gear in an Epicyclic Gearbox
In an epicyclic gearbox, the sun gear is the central gear that provides input torque. Surrounding the sun gear are planet gears, which mesh with the sun gear and rotate on their own axes. These planet gears are held by a carrier, which is connected to the output shaft. The outermost component is the ring gear, which encircles the planet gears. The interaction between these gears allows for various gear ratios, torque amplification, and versatile motion paths, making epicyclic gearboxes suitable for different applications.
editor by CX 2024-05-10
China Hot selling Desboer ND047 Series Single Segment High Precision Round Flange Ultra-Precise Planetary Gearbox planetary gearbox
Product Description
Product Description
The ND047 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: ND047 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High torque
High load
ultra-precision
Small size
Detailed Photos
Product Parameters
Segment number | Single segment | ||||
Ratio | i | 4 | 5 | 7 | 10 |
Rated output torque | Nm | 18 | 20 | 18 | 13 |
Emergency stop torque | Nm | Three times of Maximum Output Torque | |||
Rated input speed | Rpm | 5000 | |||
Max input speed | Rpm | 10000 | |||
Ultraprecise backlash | arcmin | / | |||
Precision backlash | arcmin | ≤3 | |||
Standard backlash | arcmin | ≤5 | |||
Torsional rigidity | Nm/arcmin | 7 | |||
Max.bending moment | Nm | 42.5 | |||
Max.axial force | N | 990 | |||
Service life | hr | 30000(15000 under continuous operation) | |||
Efficiency | % | ≥97% | |||
Weight | kg | 0.7 | |||
Operating Temperature | ºC | -10ºC~+90ºC | |||
Lubrication | Synthetic grease | ||||
Protection class | IP64 | ||||
Mounting Position | All directions | ||||
Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤56 | |||
Rotary inertia | Kg·cm² | 0.03 |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Plantery Type |
Hardness: | Hardened Tooth Surface |
Installation: | All Directions |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
Assembling and Disassembling an Epicyclic Gearbox
Assembling an epicyclic gearbox involves carefully aligning and fitting the sun gear, planet gears, and ring gear within the gearbox housing. Components must be properly lubricated, and tolerances should be maintained for smooth operation. Disassembly requires reversing the steps, ensuring proper documentation of the arrangement of gears and components. Special tools may be needed to remove certain parts. Attention to detail is crucial to avoid damaging parts and ensuring correct reassembly. Following manufacturer guidelines and using proper safety measures is essential throughout the process.
Energy Efficiency Considerations with Epicyclic Gearboxes
Epicyclic gearboxes offer high efficiency due to their compact design and multiple gear meshings. The planetary arrangement allows load distribution among gears, reducing friction and energy losses. Precision manufacturing and quality materials further enhance efficiency. Proper lubrication, minimal backlash, and optimized gear ratios also contribute to energy savings. When selecting epicyclic gearboxes, it’s important to consider efficiency requirements, operating conditions, and the specific application to ensure optimal energy performance.
Advantages of Epicyclic Gearbox
Epicyclic gearboxes offer several advantages, including compactness, high power density, and versatility in motion control. Their coaxial arrangement results in a more compact design compared to traditional gearboxes. They provide high power density due to the distribution of load among multiple planet gears. Epicyclic gearboxes can achieve multiple gear reductions within the same system, enabling precise speed control. Additionally, they can handle high torque loads and provide efficient torque transmission. Their modular design allows customization and integration with other components. These gearboxes are also known for low backlash, smooth operation, and the ability to handle bidirectional motion. As a result, epicyclic gearboxes are commonly used in applications such as automotive transmissions, robotics, wind turbines, and more.
editor by CX 2024-05-09
China manufacturer Ratio 1: 3/4/5/6/7/8/9/10 NBR 115 Series Right Angle Desboer Made High Precision Planetary Gearbox Single-P1 cvt gearbox
Product Description
Product Description
NBR series adopts an integrated design of sun gear and input shaft, integrated design of output structure, and increased right-angle design for more flexible installation and space-saving. The product has the characteristics of high load, high precision, and low noise, focusing on the use of automation equipment, various types of packaging, printing, lithium-ion, LCD, robot, palletizers, woodworking, doors, windows, and other industry sectors.
Product Name: High Precision Planetary Gearbox
Product Series: NBR Series
Product features: high precision, high load, low noise, high flexibility, space saving.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
Advantages:
High precision
High load
Low noise
High flexibility
Space saving
Detailed Photos
Product Parameters
Segment number | Single segment | ||||||||||
Ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 14 | 20 |
Rated output torque | Nm | 180 | 240 | 300 | 290 | 280 | 240 | 210 | 210 | 280 | 210 |
Emergency stop torque | Nm | Three times of Maximum Output Torque | |||||||||
Rated input speed | Rpm | 4000 | |||||||||
Max input speed | Rpm | 8000 | |||||||||
Ultraprecise backlash | arcmin | ≤2 | |||||||||
Precision backlash | arcmin | ≤4 | |||||||||
Standard backlash | arcmin | ≤6 | |||||||||
Torsional rigidity | Nm/arcmin | 25 | |||||||||
Max.bending moment | Nm | 6700 | |||||||||
Max.axial force | N | 3350 | |||||||||
Service life | hr | 20000(10000 under continuous operation) | |||||||||
Efficiency | % | ≥95% | |||||||||
Weight | kg | 13 | |||||||||
Operating Temperature | ºC | -10ºC~+90ºC | |||||||||
Lubrication | Synthetic grease | ||||||||||
Protection class | IP64 | ||||||||||
Mounting Position | All directions | ||||||||||
Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤68 | |||||||||
Rotary inertia | Kg·cm² | 6.84 | 6.25 |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, CNC Machine |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Plantery Type |
Hardness: | Hardened Tooth Surface |
Installation: | All Directions |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
Maintaining and Servicing an Epicyclic Gearbox
To maintain and service an epicyclic gearbox, regular inspections, lubrication checks, and cleaning are essential. Follow manufacturer guidelines for recommended lubricants and intervals. Inspect gear teeth for wear, ensure proper alignment of components, and check for leaks. Replace worn or damaged parts promptly. During servicing, disassemble the gearbox, clean components, replace worn bearings, seals, and gaskets, and reassemble following proper torque specifications. Regular maintenance enhances the gearbox’s longevity, performance, and reliability.
Contribution to Power Transmission Efficiency
Epicyclic gearboxes contribute to power transmission efficiency through their compact design and ability to achieve high gear ratios in a single stage. The arrangement of multiple gears sharing load distributes torque across multiple paths, reducing wear and increasing overall efficiency. Furthermore, the engagement and disengagement of gear elements can be optimized to minimize energy losses, making epicyclic gearboxes suitable for applications where efficiency is crucial, such as automotive transmissions and industrial machinery.
Advantages of Epicyclic Gearbox
Epicyclic gearboxes offer several advantages, including compactness, high power density, and versatility in motion control. Their coaxial arrangement results in a more compact design compared to traditional gearboxes. They provide high power density due to the distribution of load among multiple planet gears. Epicyclic gearboxes can achieve multiple gear reductions within the same system, enabling precise speed control. Additionally, they can handle high torque loads and provide efficient torque transmission. Their modular design allows customization and integration with other components. These gearboxes are also known for low backlash, smooth operation, and the ability to handle bidirectional motion. As a result, epicyclic gearboxes are commonly used in applications such as automotive transmissions, robotics, wind turbines, and more.
editor by CX 2024-05-08
China Professional Desboer 064 Ndr Series High Precision Planetary Gearbox for Servo Motor gearbox design
Product Description
Product Description
The NDR064 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NDR064 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High torque
High load
ultra-precision
Small size
Detailed Photos
Product Parameters
Segment number | Single segment | ||||||||
Ratio | i | 4 | 5 | 7 | 10 | 14 | 20 | ||
Rated output torque | Nm | 45 | 55 | 45 | 35 | 35 | 35 | ||
Emergency stop torque | Nm | Three times of Maximum Output Torque | |||||||
Rated input speed | Rpm | 5000 | |||||||
Max input speed | Rpm | 10000 | |||||||
Ultraprecise backlash | arcmin | – | |||||||
Precision backlash | arcmin | ≤4 | |||||||
Standard backlash | arcmin | ≤6 | |||||||
Torsional rigidity | Nm/arcmin | 13 | |||||||
Max.bending moment | Nm | 125 | |||||||
Max.axial force | N | 1050 | |||||||
Service life | hr | 30000(15000 under continuous operation) | |||||||
Efficiency | % | ≥95% | |||||||
Weight | kg | 2.1 | |||||||
Operating Temperature | ºC | -10ºC~+90ºC | |||||||
Lubrication | Synthetic grease | ||||||||
Protection class | IP64 | ||||||||
Mounting Position | All directions | ||||||||
Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤63 | |||||||
Rotary inertia | Kg·cm² | 0.35 | 0.07 |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Plantery Type |
Hardness: | Hardened Tooth Surface |
Installation: | All Directions |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
Role of an Epicyclic Gearbox in an Automatic Transmission
In an automatic transmission, an epicyclic gearbox, also known as a planetary gearbox, plays a crucial role in providing multiple gear ratios for smooth and efficient shifting. It consists of a sun gear, planet gears, and a ring gear arrangement. By engaging and disengaging different elements of this arrangement, the automatic transmission can achieve various gear ratios without the need for manual shifting. This enables the vehicle to adapt to different driving conditions, optimize fuel efficiency, and enhance overall driving experience.
Common Problems and Failures in Epicyclic Gearboxes
Common problems in epicyclic gearboxes include gear wear, misalignment, lubrication issues, and bearing failures. The intricate arrangement of gears can lead to increased complexity in diagnosing and resolving issues. Misalignment or improper assembly can cause excessive loads on gear teeth, leading to wear and noise. Inadequate lubrication can result in friction and overheating. Bearing failures can occur due to high loads or inadequate maintenance. Regular inspections, proper assembly, quality lubrication, and addressing issues promptly are key to preventing and resolving problems in epicyclic gearboxes.
Advantages of Epicyclic Gearbox
Epicyclic gearboxes offer several advantages, including compactness, high power density, and versatility in motion control. Their coaxial arrangement results in a more compact design compared to traditional gearboxes. They provide high power density due to the distribution of load among multiple planet gears. Epicyclic gearboxes can achieve multiple gear reductions within the same system, enabling precise speed control. Additionally, they can handle high torque loads and provide efficient torque transmission. Their modular design allows customization and integration with other components. These gearboxes are also known for low backlash, smooth operation, and the ability to handle bidirectional motion. As a result, epicyclic gearboxes are commonly used in applications such as automotive transmissions, robotics, wind turbines, and more.
editor by CX 2024-05-06
China OEM Desboer Servo-Use High Precision High Torque Low Backlash Helical Gear Double Stage-P1 Ne 205 Planetary Gearbox wholesaler
Product Description
Product Description
NE series planetary reducer output end is a round body. Its internal structure mainly adopts the sun gear input shaft one-piece design, and output one-piece structure design. Use high-strength specialized bearings to make the product with high load, high precision, and low noise. NE070 series focuses on the uses of automation equipment, various types of packaging, printing, lithium-ion, LCD, robots, palletizers, woodworking, doors and windows, and other industry sectors.
Product Name: High Precision Planetary Gearbox
Product Series: NE070 Series
Features:High precision,high load,l ow noise
Product Description:
Integrated design concept with high-strength bearings ensures the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
Advantages:
High Precision
High load
Low noise
Detailed Photos
Product Parameters
Segment number | Double segment | |||||||||||||
Ratio | i | 15 | 20 | 25 | 30 | 35 | 40 | 45 | 50 | 60 | 70 | 80 | 90 | 100 |
Rated output torque | Nm | 550 | 990 | 1140 | 1040 | 1040 | 950 | 850 | 1140 | 1040 | 1040 | 950 | 850 | 850 |
Emergency stop torque | Nm | Three times of Maximum Output Torque | ||||||||||||
Rated input speed | Rpm | 3000 | ||||||||||||
Max input speed | Rpm | 6000 | ||||||||||||
Ultraprecise backlash | arcmin | ≤3 | ||||||||||||
Precision backlash | arcmin | ≤5 | ||||||||||||
Standard backlash | arcmin | ≤7 | ||||||||||||
Torsional rigidity | Nm/arcmin | 145 | ||||||||||||
Max.bending moment | Nm | 13050 | ||||||||||||
Max.axial force | N | 7250 | ||||||||||||
Service life | hr | 20000(10000 under continuous operation) | ||||||||||||
Efficiency | % | ≥94% | ||||||||||||
Weight | kg | 35 | ||||||||||||
Operating Temperature | ºC | -10ºC~+90ºC | ||||||||||||
Lubrication | Synthetic grease | |||||||||||||
Protection class | IP64 | |||||||||||||
Mounting Position | All directions | |||||||||||||
Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤67 | ||||||||||||
Rotary inertia | Kg·cm² | 7.42 | 7.03 |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Plantery Type |
Hardness: | Hardened Tooth Surface |
Installation: | All Directions |
Step: | Double-Step |
Customization: |
Available
| Customized Request |
---|
Configurations of Epicyclic Gearboxes
Yes, there are different configurations of epicyclic gearboxes, such as simple planetary, compound planetary, and complex planetary. In a simple planetary gearbox, a sun gear is at the center, surrounded by multiple planet gears that mesh with an outer ring gear. Compound planetary gearboxes involve multiple stages of planetary gearsets, offering higher gear ratios. Complex planetary gearboxes can have additional elements like clutches and brakes for advanced control. These configurations allow epicyclic gearboxes to provide versatility in various applications, including automotive transmissions, robotics, and industrial machinery.
Suitability of Epicyclic Gearboxes for High-Torque Applications
Epicyclic gearboxes are well-suited for high-torque applications due to their compact design, which allows multiple stages of gear reduction within a smaller space. The planetary gear arrangement distributes torque across multiple planet gears, reducing the load on individual teeth and enhancing load-bearing capacity. Additionally, the load-sharing characteristics of the planetary arrangement enable the gearbox to handle higher torque while maintaining efficiency. These attributes make epicyclic gearboxes a favorable choice for various industries requiring high-torque transmission, such as automotive, industrial machinery, and robotics.
Advantages of Epicyclic Gearbox
Epicyclic gearboxes offer several advantages, including compactness, high power density, and versatility in motion control. Their coaxial arrangement results in a more compact design compared to traditional gearboxes. They provide high power density due to the distribution of load among multiple planet gears. Epicyclic gearboxes can achieve multiple gear reductions within the same system, enabling precise speed control. Additionally, they can handle high torque loads and provide efficient torque transmission. Their modular design allows customization and integration with other components. These gearboxes are also known for low backlash, smooth operation, and the ability to handle bidirectional motion. As a result, epicyclic gearboxes are commonly used in applications such as automotive transmissions, robotics, wind turbines, and more.
editor by CX 2024-04-30
China Good quality Desboer ND Series 110mm High Precision Zero Backlash Round Mounting Planetary Gearbox for 400W-Ish Servo Motor. planetary gearbox
Product Description
Product Description
The ND110 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: ND110 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High torque
High load
ultra-precision
Small size
Detailed Photos
Product Parameters
Segment number | Single segment | |||||
Ratio | i | 4 | 5 | 7 | 10 | |
Rated output torque | Nm | 250 | 310 | 280 | 210 | |
Emergency stop torque | Nm | Three times of Maximum Output Torque | ||||
Rated input speed | Rpm | 4000 | ||||
Max input speed | Rpm | 8000 | ||||
Ultraprecise backlash | arcmin | ≤1 | ||||
Precision backlash | arcmin | ≤3 | ||||
Standard backlash | arcmin | ≤5 | ||||
Torsional rigidity | Nm/arcmin | 82 | ||||
Max.bending moment | Nm | 430 | ||||
Max.axial force | N | 2990 | ||||
Service life | hr | 30000(15000 under continuous operation) | ||||
Efficiency | % | ≥97% | ||||
Weight | kg | 5.6 | ||||
Operating Temperature | ºC | -10ºC~+90ºC | ||||
Lubrication | Synthetic grease | |||||
Protection class | IP64 | |||||
Mounting Position | All directions | |||||
Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤60 | ||||
Rotary inertia | Kg·cm² | 2.87 | 2.71 | 2.62 | 2.57 |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Plantery Type |
Hardness: | Hardened Tooth Surface |
Installation: | All Directions |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
Configurations of Epicyclic Gearboxes
Yes, there are different configurations of epicyclic gearboxes, such as simple planetary, compound planetary, and complex planetary. In a simple planetary gearbox, a sun gear is at the center, surrounded by multiple planet gears that mesh with an outer ring gear. Compound planetary gearboxes involve multiple stages of planetary gearsets, offering higher gear ratios. Complex planetary gearboxes can have additional elements like clutches and brakes for advanced control. These configurations allow epicyclic gearboxes to provide versatility in various applications, including automotive transmissions, robotics, and industrial machinery.
Contribution to Power Transmission Efficiency
Epicyclic gearboxes contribute to power transmission efficiency through their compact design and ability to achieve high gear ratios in a single stage. The arrangement of multiple gears sharing load distributes torque across multiple paths, reducing wear and increasing overall efficiency. Furthermore, the engagement and disengagement of gear elements can be optimized to minimize energy losses, making epicyclic gearboxes suitable for applications where efficiency is crucial, such as automotive transmissions and industrial machinery.
Concept of Sun Gear, Planet Gears, and Ring Gear in an Epicyclic Gearbox
In an epicyclic gearbox, the sun gear is the central gear that provides input torque. Surrounding the sun gear are planet gears, which mesh with the sun gear and rotate on their own axes. These planet gears are held by a carrier, which is connected to the output shaft. The outermost component is the ring gear, which encircles the planet gears. The interaction between these gears allows for various gear ratios, torque amplification, and versatile motion paths, making epicyclic gearboxes suitable for different applications.
editor by CX 2024-04-25
China wholesaler Desboer ND090 Series Double Stage Industrial Transmission High Precision Round Flange Ultra-Precise Helical Gear Planetary Gearbox cycloidal gearbox
Product Description
Product Description
The ND090 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: ND090 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
Various output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High torque
High load
ultra-precision
Small size
Detailed Photos
Product Parameters
Segment number | Double segment | ||||||||
Ratio | i | 16 | 20 | 25 | 35 | 40 | 50 | 70 | 100 |
Rated output torque | Nm | 120 | 120 | 150 | 130 | 120 | 150 | 130 | 95 |
Emergency stop torque | Nm | Three times of Maximum Output Torque | |||||||
Rated input speed | Rpm | 4000 | |||||||
Max input speed | Rpm | 8000 | |||||||
Ultraprecise backlash | arcmin | / | |||||||
Precision backlash | arcmin | ≤5 | |||||||
Standard backlash | arcmin | ≤7 | |||||||
Torsional rigidity | Nm/arcmin | 31 | |||||||
Max.bending moment | Nm | 235 | |||||||
Max.axial force | N | 2850 | |||||||
Service life | hr | 30000(15000 under continuous operation) | |||||||
Efficiency | % | ≥94% | |||||||
Weight | kg | 3.7 | |||||||
Operating Temperature | ºC | -10ºC~+90ºC | |||||||
Lubrication | Synthetic grease | ||||||||
Protection class | IP64 | ||||||||
Mounting Position | All directions | ||||||||
Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤60 | |||||||
Rotary inertia | Kg·cm² | 0.13 |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Plantery Type |
Hardness: | Hardened Tooth Surface |
Installation: | All Directions |
Step: | Double-Step |
Customization: |
Available
| Customized Request |
---|
Maintaining and Servicing an Epicyclic Gearbox
To maintain and service an epicyclic gearbox, regular inspections, lubrication checks, and cleaning are essential. Follow manufacturer guidelines for recommended lubricants and intervals. Inspect gear teeth for wear, ensure proper alignment of components, and check for leaks. Replace worn or damaged parts promptly. During servicing, disassemble the gearbox, clean components, replace worn bearings, seals, and gaskets, and reassemble following proper torque specifications. Regular maintenance enhances the gearbox’s longevity, performance, and reliability.
Common Problems and Failures in Epicyclic Gearboxes
Common problems in epicyclic gearboxes include gear wear, misalignment, lubrication issues, and bearing failures. The intricate arrangement of gears can lead to increased complexity in diagnosing and resolving issues. Misalignment or improper assembly can cause excessive loads on gear teeth, leading to wear and noise. Inadequate lubrication can result in friction and overheating. Bearing failures can occur due to high loads or inadequate maintenance. Regular inspections, proper assembly, quality lubrication, and addressing issues promptly are key to preventing and resolving problems in epicyclic gearboxes.
Key Components of an Epicyclic Gearbox
An epicyclic gearbox, also known as a planetary gearbox, consists of essential components including a sun gear, planet gears, a ring gear, and a carrier. The sun gear is located at the center and receives input torque. Planet gears mesh with the sun gear and rotate around the central axis in the carrier. The carrier holds the planet gears and is connected to the output shaft. The ring gear encircles the planet gears and provides the output torque. The interaction between these components creates various gear ratios and motion paths, enabling speed reduction, torque amplification, and bidirectional rotation in compact configurations.
editor by CX 2024-04-23
China best Reducer Spiral Bevel Helical Speed Reduction Agriculture Agricultural Cycloidal Servo High Precision Planetary Winch Track Wheel Slewing Drive Nmrv Worm Gearbox supplier
Product Description
Reducer Spiral Bevel Helical Speed Reduction Agriculture Agricultural Cycloidal Servo High Precision Planetary Winch Track Wheel Slewing Drive Nmrv Worm Gearbox
Our products
Worm gearbox: RV series, WP series, SWL series screw jack, VF series
Helical gearbox: R/F/K/S series, HB series, BKM series, RC series, SMR shaft mounted gearbox, TA shaft mounted gearbox
Cycloidal gearboxes: BL/XL flange vertical installed double shaft type, BW/XW baseboard horizontal installed double shaft type, BLD/XLD flange vertical installed motor direct-connection type, BWD/XWD baseboard horizontal installed motor direct-connection type
Planetary gearbox: High precision planetary gearboxes, Planetary gearbox for feed mixer, Planetary gearbox for construction mixer, Travel drives, Winch drives, Slew drives, Inline gear reducer
Agricultural gearbox: Planetary gearbox for feed mixer, Flail Mower Gearbox, Rotary Tiller Gearbox, Lawn Mower Gearbox, rotary cutter gearbox, post hole gearbox, rotary mower gearbox, irrigation gearbox, fertilizer spreader gearbox, hydraulic drive gearbox, rotary rakes gearbox, hay tedders gearbox, sewage agitators gearbox, cutter bars gearbox, snowblower gearbox…
Our Advantages
–Box processing accuracy assurance
Large horizontal box machining center
High-end fully automatic multi-axis CNC boring and milling machine
Fully CNC high-precision processing ensures the accuracy of hole location
–Fourth level precision of precision gear grinding
The tooth surface is carburized and hardened, which is durable
Fine rolling and grinding process, high efficiency, stable and low noise
–Automatic numerical control workshop
Standardized CNC production workshop
Pass the ISO9001 quality system certification
Efficient operation to ensure production duration
–Diversified configuration and matching as required
It can be equipped with common three-phase/single-phase, braking, frequency conversion, explosion-proof, servo, and other motors.
Different motor voltage/frequency, protection grade, and energy efficiency grade can be configured.
Customizable input end cover matching non-standard power input device
–Automatic painting assembly line
Fully automatic painting assembly line
Ensure both internal and external products
Exquisite appearance and brand expression
–Rich customization design capability
Design technology team with more than 20 years of experience
Can undertake customization of various non-standard reducers
Company Profile
The company specializes in producing worm gearboxes (reducers), agricultural gearboxes, planetary gearboxes, helical gearboxes, swl series screw gearboxes, R, K, F, S series helical gear reducers, B/X series cycloidal pin gear reducers, etc. The products are exported to dozens of countries and regions in Europe, America, Japan, India, Brazil, etc. The products are mainly used in plastics, rubber, metallurgy and mining, petrochemical industry, hoisting and transportation, light industrial food, and other fields.
The company has exact and sensitive equipment, challenging tooth surface processing, and manufacturing equipment: German and Swiss gear grinders, gear testers, hobbing machines, large boring and milling machines, Japanese machining centers, etc.
More than 20 projects, such as the high torque reducer developed by the company, have won the national patent invention certificate and also won the national “high-tech enterprise certificate” in 2571.
Since its establishment in 2003, the company has adhered to the concept of “sustainable operation,” the business philosophy of “people-oriented, customer first,” and the core values of “unity, friendship, dedication, innovation, and efficiency.” The company keeps up with the cutting-edge technology in the market and strives to create the most satisfactory products for customers!
Product processing flow
Box processing process
Mechanical modeling of metal mold → casting on production line → artificial aging treatment → shot peening treatment → machining center processing → CMM detection
Gear processing process
Forging → normalizing → rough turning → fine turning → gear hobbing → chamfering of tooth end → carburizing and quenching (HRC58-62) → shot blasting → grinding of the end face and inner hole → gear grinding → accuracy testing (tooth shape, tooth orientation, tooth pitch, etc., level 6) → wire cutting keyway → magnetic particle flaw detection → ultrasonic cleaning and rust prevention.
Process flow of gear shaft processing
Forging → normalizing → rough turning (including center hole drilling) → finish turning → gear hobbing → keyway milling → carburizing and quenching (HRC58-62) → shot blasting → grinding center hole → excircle grinding → gear grinding → testing (tooth shape, tooth pitch, etc., level 6) → magnetic particle inspection → ultrasonic cleaning and rust prevention.
Certifications
Packaging & Shipping
How to select reducer
To determine the model of a reducer, the following parameters need to be determined:
1. Determine the running speed of the machine, and calculate the reduction ratio of the reducer according to this speed (reduction ratio=input shaft speed/output shaft speed=motor speed/mechanical required speed);
2. Calculate the load torque, select the output of the reducer according to this torque (refer to the “Output Torque Table” provided by the reducer manufacturer), and determine the reducer model;
3. Determine the additional functions of the reducer, such as power off braking, power on braking, frequency conversion, shrink frame, housing material, etc. Some additional functions can only be provided by specific factories. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Layout: | Coaxial |
Hardness: | Soft Tooth Surface |
Step: | Stepless |
Transport Package: | Wooden Box |
Specification: | Customize |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
---|
Limitations and Disadvantages of Epicyclic Gearboxes
Epicyclic gearboxes have certain limitations such as complexity in design and assembly, which can increase manufacturing costs. They may produce higher noise levels due to multiple interacting gears. Additionally, epicyclic gearboxes can be less efficient compared to some other gearbox types, especially in certain load conditions. Maintaining and repairing them can be challenging due to their intricate design. Furthermore, the compact size of these gearboxes may limit their torque and power capacities in extremely high-load applications.
Energy Efficiency Considerations with Epicyclic Gearboxes
Epicyclic gearboxes offer high efficiency due to their compact design and multiple gear meshings. The planetary arrangement allows load distribution among gears, reducing friction and energy losses. Precision manufacturing and quality materials further enhance efficiency. Proper lubrication, minimal backlash, and optimized gear ratios also contribute to energy savings. When selecting epicyclic gearboxes, it’s important to consider efficiency requirements, operating conditions, and the specific application to ensure optimal energy performance.
Key Components of an Epicyclic Gearbox
An epicyclic gearbox, also known as a planetary gearbox, consists of essential components including a sun gear, planet gears, a ring gear, and a carrier. The sun gear is located at the center and receives input torque. Planet gears mesh with the sun gear and rotate around the central axis in the carrier. The carrier holds the planet gears and is connected to the output shaft. The ring gear encircles the planet gears and provides the output torque. The interaction between these components creates various gear ratios and motion paths, enabling speed reduction, torque amplification, and bidirectional rotation in compact configurations.
editor by CX 2024-04-22