Product Description
Product Description
The NDR110 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NDR110 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High torque
High load
ultra-precision
Small size
Detailed Photos
Product Parameters
| Segment number | Single segment | ||||||||
| Ratio | i | 25 | 35 | 40 | 50 | 70 | 100 | 140 | 200 |
| Rated output torque | Nm | 310 | 280 | 250 | 310 | 280 | 210 | 280 | 210 |
| Emergency stop torque | Nm | Three times of Maximum Output Torque | |||||||
| Rated input speed | Rpm | 4000 | |||||||
| Max input speed | Rpm | 8000 | |||||||
| Ultraprecise backlash | arcmin | ≤4 | |||||||
| Precision backlash | arcmin | ≤7 | |||||||
| Standard backlash | arcmin | ≤9 | |||||||
| Torsional rigidity | Nm/arcmin | 82 | |||||||
| Max.bending moment | Nm | 430 | |||||||
| Max.axial force | N | 2990 | |||||||
| Service life | hr | 30000(15000 under continuous operation) | |||||||
| Efficiency | % | ≥92% | |||||||
| Weight | kg | 9.8 | |||||||
| Operating Temperature | ºC | -10ºC~+90ºC | |||||||
| Lubrication | Synthetic grease | ||||||||
| Protection class | IP64 | ||||||||
| Mounting Position | All directions | ||||||||
| Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤68 | |||||||
| Rotary inertia | Kg·cm² | 2.25 | 1.87 | ||||||
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Plantery Type |
| Hardness: | Hardened Tooth Surface |
| Installation: | All Directions |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Limitations and Disadvantages of Epicyclic Gearboxes
Epicyclic gearboxes have certain limitations such as complexity in design and assembly, which can increase manufacturing costs. They may produce higher noise levels due to multiple interacting gears. Additionally, epicyclic gearboxes can be less efficient compared to some other gearbox types, especially in certain load conditions. Maintaining and repairing them can be challenging due to their intricate design. Furthermore, the compact size of these gearboxes may limit their torque and power capacities in extremely high-load applications.
Suitability of Epicyclic Gearboxes for High-Torque Applications
Epicyclic gearboxes are well-suited for high-torque applications due to their compact design, which allows multiple stages of gear reduction within a smaller space. The planetary gear arrangement distributes torque across multiple planet gears, reducing the load on individual teeth and enhancing load-bearing capacity. Additionally, the load-sharing characteristics of the planetary arrangement enable the gearbox to handle higher torque while maintaining efficiency. These attributes make epicyclic gearboxes a favorable choice for various industries requiring high-torque transmission, such as automotive, industrial machinery, and robotics.
Key Components of an Epicyclic Gearbox
An epicyclic gearbox, also known as a planetary gearbox, consists of essential components including a sun gear, planet gears, a ring gear, and a carrier. The sun gear is located at the center and receives input torque. Planet gears mesh with the sun gear and rotate around the central axis in the carrier. The carrier holds the planet gears and is connected to the output shaft. The ring gear encircles the planet gears and provides the output torque. The interaction between these components creates various gear ratios and motion paths, enabling speed reduction, torque amplification, and bidirectional rotation in compact configurations.
editor by CX 2024-05-07
China Hot selling Planetary Gearbox Gear Box Reduction Housing Best Price Unit Servo Gearbox Speed Reducer Epicyclic Motor Transmission Machine Hydraulic Planetary Gearboxes wholesaler
Product Description
Planetary Gearbox gear box reduction gearbox speed reducer epicyclic motor transmission machine housing best price unit servo hydraulic Planetary Gearboxes
Planetary Gearboxes is an old mechanics fundamental that is still being used for new leading innovative technology like 3D printing, and new methods of transport. The planetary gearbox is 1 in which the output and input shafts are aligned. Its basic function is to transfer the maximum amount of torque with the least amount of space. The gear system consists of a reduction state, an acceleration mode, and coupling. No 1 knows who invented the planetary gearbox, but it has been in use since the 15th century. The planetary gear gets its name from the way it looks while it functions. There is a sun gear in the middle attached to ring gears. As the sun gear rotates, it also moves the ring gears. The sun gears are called input shaft, whereas the carrier and ring gears are called output.
The planetary gearbox works in the ratios from 1.5:1 to 12000:1. In a 3:1 system, there are 3 ring gears and 1 sun gear and is called a one-stage planetary gearbox. In ratios of above 5:1, a two-stage planetary gearbox is used. In a 3:1 system, the sun gear is very big, compared to the ring gear, and in the 10:1 system, the sun gear is much smaller than the ring gears. The ratios are in absolute integers. The planetary gearbox system is very precisely placed together, but it still creates friction due to the moving parts inside – sun gear and ring gear. These need lubrication from time to time from oil, gel, or grease. This requirement is present in most moving mechanical machines.
To know what a planetary gearbox does? And it’s advantages? Check our blog here –
There are many showcased benefits of using a gearbox like- three-fold torque compared to the normal gearbox, absolute ratios, low inertia, high efficiency, closed system, etc. The planetary gearbox has its applications in many places. It can be used to increase torque in a robot, to reduce speed in printing press rollers, for positioning, and in packaging machines to name a few.
Buying a gearbox depends on the planned use of the gearbox. There are a certain number of things to keep in mind like – torque, backlash, ratio, corrosion, resistance, noise level, delivery time, price, and availability. There might be other requirements that are different for each buyer.
A planetary gearbox is a medieval tool reincarnated in modern form. That itself says a lot about the usefulness and application of the device. It’s an efficient device for the work it performs and has stood the test of time, without getting obsolete.
Manufacturer of Planetary Gearbox, Planetary gear reducer, Planetary geared motor, Epicyclic gearing, Planetary gearing, Gearboxes, can interchange and replacement with CHINAMFG gearbox, CHINAMFG brown gearbox and so on.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Step: | Four-Step |
| Output Torque: | 14nm-2000nm |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Maintaining and Servicing an Epicyclic Gearbox
To maintain and service an epicyclic gearbox, regular inspections, lubrication checks, and cleaning are essential. Follow manufacturer guidelines for recommended lubricants and intervals. Inspect gear teeth for wear, ensure proper alignment of components, and check for leaks. Replace worn or damaged parts promptly. During servicing, disassemble the gearbox, clean components, replace worn bearings, seals, and gaskets, and reassemble following proper torque specifications. Regular maintenance enhances the gearbox’s longevity, performance, and reliability.
Energy Efficiency Considerations with Epicyclic Gearboxes
Epicyclic gearboxes offer high efficiency due to their compact design and multiple gear meshings. The planetary arrangement allows load distribution among gears, reducing friction and energy losses. Precision manufacturing and quality materials further enhance efficiency. Proper lubrication, minimal backlash, and optimized gear ratios also contribute to energy savings. When selecting epicyclic gearboxes, it’s important to consider efficiency requirements, operating conditions, and the specific application to ensure optimal energy performance.
Concept of Sun Gear, Planet Gears, and Ring Gear in an Epicyclic Gearbox
In an epicyclic gearbox, the sun gear is the central gear that provides input torque. Surrounding the sun gear are planet gears, which mesh with the sun gear and rotate on their own axes. These planet gears are held by a carrier, which is connected to the output shaft. The outermost component is the ring gear, which encircles the planet gears. The interaction between these gears allows for various gear ratios, torque amplification, and versatile motion paths, making epicyclic gearboxes suitable for different applications.
editor by CX 2024-04-17
China Good quality Planetary Gearbox Gear Box Reduction Gearbox Speed Reducer Epicyclic Motor Transmission Machine Housing Best Price Unit Servo Hydraulic Planetary Gearboxes cvt gearbox
Product Description
Planetary Gearbox gear box reduction gearbox speed reducer epicyclic motor transmission machine housing best price unit servo hydraulic Planetary Gearboxes
Product Description
We are a state-of-the-art manufacturing facility dedicated to the production of high-quality gearboxes, an essential element in power transmission and motion control across a wide array of industries. Our core expertise lies in crafting precision-engineered gearboxes that excel in reliability, efficiency, and durability.
Our gearbox offerings include a diverse range of designs from worm gears to planetary gears, helical gears, and spur gears, catering to various torque and speed requirements. Each gearbox is meticulously manufactured using premium materials such as alloy steels, cast iron, or specialized composites, ensuring optimal strength and resistance to wear and tear under heavy loads and challenging environments.
The design process at our factory adheres strictly to international standards and utilizes cutting-edge technology for precision machining and heat treatment processes. This guarantees exceptional dimensional accuracy, smooth operation, and low noise levels in all our gearboxes.
Furthermore, we understand the importance of customization in meeting unique industrial demands. Hence, we also provide bespoke solutions tailored to specific customer needs, ranging from customized ratios to specialized mounting arrangements and compatibility with various motor types.
In essence, by partnering with us for your gearbox requirements, you can expect not only top-notch products but also unparalleled technical support, competitive pricing, and on-time delivery. We take pride in being a one-stop destination for all your gearbox needs, providing a seamless integration into any application and delivering superior performance throughout the product lifecycle.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Role of an Epicyclic Gearbox in an Automatic Transmission
In an automatic transmission, an epicyclic gearbox, also known as a planetary gearbox, plays a crucial role in providing multiple gear ratios for smooth and efficient shifting. It consists of a sun gear, planet gears, and a ring gear arrangement. By engaging and disengaging different elements of this arrangement, the automatic transmission can achieve various gear ratios without the need for manual shifting. This enables the vehicle to adapt to different driving conditions, optimize fuel efficiency, and enhance overall driving experience.
Effect of Planetary Gear Arrangement on Torque Distribution in Epicyclic Gearboxes
The planetary gear arrangement in an epicyclic gearbox allows for torque to be distributed and combined in different ways. The sun gear transfers torque to the planet gears, which can rotate around the sun gear or the central axis (carrier). Torque distribution is influenced by the number of teeth on the gears. When the planet gears rotate around the sun gear, the overall torque is the sum of the torques from each gear. When the planet gears rotate around the carrier, the torque output is the difference between the torques of the sun and ring gears. This arrangement offers various torque-splitting and torque-multiplying possibilities, enabling efficient and versatile power transmission.
Differences Between Epicyclic Gearbox and Other Gearbox Types
An epicyclic gearbox, also known as a planetary gearbox, differs from other gearbox types due to its unique arrangement of gears. It features a central sun gear, planet gears that revolve around the sun gear, and an outer ring gear that holds the planet gears. This configuration allows multiple gear meshes to occur simultaneously, leading to various gear reduction possibilities within the same gearbox. This contrasts with traditional gearboxes where only one gear mesh is active at a time. Epicyclic gearboxes offer compactness, high power density, bidirectional motion, and the ability to achieve multiple gear ratios. In contrast, other gearboxes like spur, helical, and bevel gearboxes have their own distinct gear arrangements and limitations. For example, spur gearboxes offer simplicity but may produce more noise, while helical gearboxes provide smoother operation but require more axial space. Bevel gearboxes are used for perpendicular shafts. Each gearbox type has its own advantages and considerations, making the choice dependent on specific application requirements.
editor by CX 2024-04-16
China Good quality Agricultural Reduction Rpm Vertical PGA Feed Mixing Agriculture Epicyclic Single Auger Tmr Mixers Planetary Gear Box gearbox and motor
Product Description
Agricultural Reduction Rpm Vertical PGA Feed Mixing Agriculture Epicyclic Single Auger Tmr Mixers Planetary Gear Box
Our Factory:
1. Shell: made of high rigidity fc-25 cast iron;
2. Gear: high purity alloy steel 20crmnt is used for quenching and tempering, carburizing, quenching and grinding;
3. Spindle: high purity alloy steel 40Cr quenching and tempering processing, with high hanging load capacity.
4. Bearing: equipped with tapered roller bearing with heavy load capacity;
5. Oil seal: imported double lip oil seal, with the ability of dust and oil leakage.
Product lubrication:
The use of proper lubricating oil for t spiral bevel gear commutator can give full play to the efficiency of the steering gear and improve its service life.
1. The initial wear period is 2 weeks or 100-200 hours. There may be a small amount of metal wear particles between them. Please clean the interior and replace it with new lubricating oil;
2. In case of long-term use, change the lubricating oil every half a year or 1000-2000 hours.
Technical parameters of T spiral bevel gear commutator:
It can be equipped with single horizontal axis, double horizontal axis, single vertical axis and double vertical axis 1:5, 1:5, 1:1, 1:5, 1:5, 1:1
Related products:
Application:
Company Profile: /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Configurations of Epicyclic Gearboxes
Yes, there are different configurations of epicyclic gearboxes, such as simple planetary, compound planetary, and complex planetary. In a simple planetary gearbox, a sun gear is at the center, surrounded by multiple planet gears that mesh with an outer ring gear. Compound planetary gearboxes involve multiple stages of planetary gearsets, offering higher gear ratios. Complex planetary gearboxes can have additional elements like clutches and brakes for advanced control. These configurations allow epicyclic gearboxes to provide versatility in various applications, including automotive transmissions, robotics, and industrial machinery.
Effect of Planetary Gear Arrangement on Torque Distribution in Epicyclic Gearboxes
The planetary gear arrangement in an epicyclic gearbox allows for torque to be distributed and combined in different ways. The sun gear transfers torque to the planet gears, which can rotate around the sun gear or the central axis (carrier). Torque distribution is influenced by the number of teeth on the gears. When the planet gears rotate around the sun gear, the overall torque is the sum of the torques from each gear. When the planet gears rotate around the carrier, the torque output is the difference between the torques of the sun and ring gears. This arrangement offers various torque-splitting and torque-multiplying possibilities, enabling efficient and versatile power transmission.
Epicyclic Gearbox: Function and Operation
An epicyclic gearbox, also known as a planetary gearbox, is a complex gear system that consists of multiple gears arranged in a particular configuration. It operates based on the principle of planetary motion, where one or more gears, called planet gears, revolve around a central gear, known as the sun gear. These planet gears are typically mounted on a carrier and engage with an outer ring gear, also called the annulus. This arrangement allows different types of motion conversions, including speed reduction, speed increase, and torque amplification. The planet gears’ interaction with the sun gear and annulus creates various paths for power transmission, enabling versatile applications across industries such as automotive, aerospace, and robotics.
editor by CX 2024-04-12
China Professional Planetary Gearbox Speed Reducer Epicyclic Motor Transmission Machine Hydraulic Best Price Unit Servo Gearbox Gear Box Reduction Housing Planetary Gearboxes with Good quality
Product Description
Planetary Gearbox gear box reduction gearbox speed reducer epicyclic motor transmission machine housing best price unit servo hydraulic Planetary Gearboxes
Planetary Gearboxes is an old mechanics fundamental that is still being used for new leading innovative technology like 3D printing, and new methods of transport. The planetary gearbox is 1 in which the output and input shafts are aligned. Its basic function is to transfer the maximum amount of torque with the least amount of space. The gear system consists of a reduction state, an acceleration mode, and coupling. No 1 knows who invented the planetary gearbox, but it has been in use since the 15th century. The planetary gear gets its name from the way it looks while it functions. There is a sun gear in the middle attached to ring gears. As the sun gear rotates, it also moves the ring gears. The sun gears are called input shaft, whereas the carrier and ring gears are called output.
The planetary gearbox works in the ratios from 1.5:1 to 12000:1. In a 3:1 system, there are 3 ring gears and 1 sun gear and is called a one-stage planetary gearbox. In ratios of above 5:1, a two-stage planetary gearbox is used. In a 3:1 system, the sun gear is very big, compared to the ring gear, and in the 10:1 system, the sun gear is much smaller than the ring gears. The ratios are in absolute integers. The planetary gearbox system is very precisely placed together, but it still creates friction due to the moving parts inside – sun gear and ring gear. These need lubrication from time to time from oil, gel, or grease. This requirement is present in most moving mechanical machines.
To know what a planetary gearbox does? And it’s advantages? Check our blog here –
There are many showcased benefits of using a gearbox like- three-fold torque compared to the normal gearbox, absolute ratios, low inertia, high efficiency, closed system, etc. The planetary gearbox has its applications in many places. It can be used to increase torque in a robot, to reduce speed in printing press rollers, for positioning, and in packaging machines to name a few.
Buying a gearbox depends on the planned use of the gearbox. There are a certain number of things to keep in mind like – torque, backlash, ratio, corrosion, resistance, noise level, delivery time, price, and availability. There might be other requirements that are different for each buyer.
A planetary gearbox is a medieval tool reincarnated in modern form. That itself says a lot about the usefulness and application of the device. It’s an efficient device for the work it performs and has stood the test of time, without getting obsolete.
Manufacturer of Planetary Gearbox, Planetary gear reducer, Planetary geared motor, Epicyclic gearing, Planetary gearing, Gearboxes, can interchange and replacement with CHINAMFG gearbox, CHINAMFG brown gearbox and so on.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Step: | Four-Step |
| Output Torque: | 14nm-2000nm |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Configurations of Epicyclic Gearboxes
Yes, there are different configurations of epicyclic gearboxes, such as simple planetary, compound planetary, and complex planetary. In a simple planetary gearbox, a sun gear is at the center, surrounded by multiple planet gears that mesh with an outer ring gear. Compound planetary gearboxes involve multiple stages of planetary gearsets, offering higher gear ratios. Complex planetary gearboxes can have additional elements like clutches and brakes for advanced control. These configurations allow epicyclic gearboxes to provide versatility in various applications, including automotive transmissions, robotics, and industrial machinery.
Suitability of Epicyclic Gearboxes for High-Torque Applications
Epicyclic gearboxes are well-suited for high-torque applications due to their compact design, which allows multiple stages of gear reduction within a smaller space. The planetary gear arrangement distributes torque across multiple planet gears, reducing the load on individual teeth and enhancing load-bearing capacity. Additionally, the load-sharing characteristics of the planetary arrangement enable the gearbox to handle higher torque while maintaining efficiency. These attributes make epicyclic gearboxes a favorable choice for various industries requiring high-torque transmission, such as automotive, industrial machinery, and robotics.
Epicyclic Gearbox: Function and Operation
An epicyclic gearbox, also known as a planetary gearbox, is a complex gear system that consists of multiple gears arranged in a particular configuration. It operates based on the principle of planetary motion, where one or more gears, called planet gears, revolve around a central gear, known as the sun gear. These planet gears are typically mounted on a carrier and engage with an outer ring gear, also called the annulus. This arrangement allows different types of motion conversions, including speed reduction, speed increase, and torque amplification. The planet gears’ interaction with the sun gear and annulus creates various paths for power transmission, enabling versatile applications across industries such as automotive, aerospace, and robotics.
editor by CX 2024-04-11
China Custom Agricultural Reduction Rpm Vertical PGA Feed Mixing Agriculture Epicyclic Single Auger Tmr Mixers Planetary Gear Box with high quality
Product Description
Agricultural Reduction Rpm Vertical Pga Feed Mixing Agriculture Epicyclic Single Auger TMR Mixers Planetary Gear Box
Our product can be adapted: see the diagram and the chart below. Please give us the required model name so we can provide you the most accurate quotation.
This chart if for reference, if you need different features, provide us all relevant details for your project and we will be glad to help you finding the product matching your need at the best quality with the lowest price.
Please note the price and the MOQ may vary regarding the product you chose: do not hesitate to contact us to know more!
Related Products
Factory
Application
Extensive use for agricultural machines
Guarantee: High precision, high wear resistance, low noise, smooth and steady, high strength
Our factory
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Agricultural Gearbox |
|---|---|
| Usage: | Farmland Infrastructure, Agricultural Machine |
| Material: | Carbon Steel |
| Power Source: | Electricity |
| Weight: | OEM |
| After-sales Service: | Installation Guide |
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) | |
|---|
Assembling and Disassembling an Epicyclic Gearbox
Assembling an epicyclic gearbox involves carefully aligning and fitting the sun gear, planet gears, and ring gear within the gearbox housing. Components must be properly lubricated, and tolerances should be maintained for smooth operation. Disassembly requires reversing the steps, ensuring proper documentation of the arrangement of gears and components. Special tools may be needed to remove certain parts. Attention to detail is crucial to avoid damaging parts and ensuring correct reassembly. Following manufacturer guidelines and using proper safety measures is essential throughout the process.
Energy Efficiency Considerations with Epicyclic Gearboxes
Epicyclic gearboxes offer high efficiency due to their compact design and multiple gear meshings. The planetary arrangement allows load distribution among gears, reducing friction and energy losses. Precision manufacturing and quality materials further enhance efficiency. Proper lubrication, minimal backlash, and optimized gear ratios also contribute to energy savings. When selecting epicyclic gearboxes, it’s important to consider efficiency requirements, operating conditions, and the specific application to ensure optimal energy performance.
Epicyclic Gearbox: Function and Operation
An epicyclic gearbox, also known as a planetary gearbox, is a complex gear system that consists of multiple gears arranged in a particular configuration. It operates based on the principle of planetary motion, where one or more gears, called planet gears, revolve around a central gear, known as the sun gear. These planet gears are typically mounted on a carrier and engage with an outer ring gear, also called the annulus. This arrangement allows different types of motion conversions, including speed reduction, speed increase, and torque amplification. The planet gears’ interaction with the sun gear and annulus creates various paths for power transmission, enabling versatile applications across industries such as automotive, aerospace, and robotics.
editor by CX 2024-03-30
China Good quality Planetary Gearbox Gear Box Reduction Gearbox Speed Reducer Epicyclic Motor Transmission Machine Housing Best Price Unit Servo Hydraulic Planetary Gearboxes sequential gearbox
Product Description
Planetary Gearbox gear box reduction gearbox speed reducer epicyclic motor transmission machine housing best price unit servo hydraulic Planetary Gearboxes
Planetary Gearboxes is an old mechanics fundamental that is still being used for new leading innovative technology like 3D printing, and new methods of transport. The planetary gearbox is 1 in which the output and input shafts are aligned. Its basic function is to transfer the maximum amount of torque with the least amount of space. The gear system consists of a reduction state, an acceleration mode, and coupling. No 1 knows who invented the planetary gearbox, but it has been in use since the 15th century. The planetary gear gets its name from the way it looks while it functions. There is a sun gear in the middle attached to ring gears. As the sun gear rotates, it also moves the ring gears. The sun gears are called input shaft, whereas the carrier and ring gears are called output.
The planetary gearbox works in the ratios from 1.5:1 to 12000:1. In a 3:1 system, there are 3 ring gears and 1 sun gear and is called a one-stage planetary gearbox. In ratios of above 5:1, a two-stage planetary gearbox is used. In a 3:1 system, the sun gear is very big, compared to the ring gear, and in the 10:1 system, the sun gear is much smaller than the ring gears. The ratios are in absolute integers. The planetary gearbox system is very precisely placed together, but it still creates friction due to the moving parts inside – sun gear and ring gear. These need lubrication from time to time from oil, gel, or grease. This requirement is present in most moving mechanical machines.
To know what a planetary gearbox does? And it’s advantages? Check our blog here –
There are many showcased benefits of using a gearbox like- three-fold torque compared to the normal gearbox, absolute ratios, low inertia, high efficiency, closed system, etc. The planetary gearbox has its applications in many places. It can be used to increase torque in a robot, to reduce speed in printing press rollers, for positioning, and in packaging machines to name a few.
Buying a gearbox depends on the planned use of the gearbox. There are a certain number of things to keep in mind like – torque, backlash, ratio, corrosion, resistance, noise level, delivery time, price, and availability. There might be other requirements that are different for each buyer.
A planetary gearbox is a medieval tool reincarnated in modern form. That itself says a lot about the usefulness and application of the device. It’s an efficient device for the work it performs and has stood the test of time, without getting obsolete.
Manufacturer of Planetary Gearbox, Planetary gear reducer, Planetary geared motor, Epicyclic gearing, Planetary gearing, Gearboxes, can interchange and replacement with CHINAMFG gearbox, CHINAMFG brown gearbox and so on.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Step: | Four-Step |
| Output Torque: | 14nm-2000nm |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Maintaining and Servicing an Epicyclic Gearbox
To maintain and service an epicyclic gearbox, regular inspections, lubrication checks, and cleaning are essential. Follow manufacturer guidelines for recommended lubricants and intervals. Inspect gear teeth for wear, ensure proper alignment of components, and check for leaks. Replace worn or damaged parts promptly. During servicing, disassemble the gearbox, clean components, replace worn bearings, seals, and gaskets, and reassemble following proper torque specifications. Regular maintenance enhances the gearbox’s longevity, performance, and reliability.
Examples of Vehicles Using Epicyclic Gearboxes
Epicyclic gearboxes are commonly used in various vehicles, including automatic transmissions in cars, trucks, and buses. Hybrid vehicles, such as hybrid electric cars and some electric buses, use epicyclic gearboxes in their powertrains to efficiently combine power from internal combustion engines and electric motors. Aerospace applications also utilize epicyclic gear systems in helicopter rotor systems for adjusting rotor blade pitch. Additionally, bicycles with internally geared hubs employ epicyclic gear arrangements for smoother shifting and reduced maintenance.
Differences Between Epicyclic Gearbox and Other Gearbox Types
An epicyclic gearbox, also known as a planetary gearbox, differs from other gearbox types due to its unique arrangement of gears. It features a central sun gear, planet gears that revolve around the sun gear, and an outer ring gear that holds the planet gears. This configuration allows multiple gear meshes to occur simultaneously, leading to various gear reduction possibilities within the same gearbox. This contrasts with traditional gearboxes where only one gear mesh is active at a time. Epicyclic gearboxes offer compactness, high power density, bidirectional motion, and the ability to achieve multiple gear ratios. In contrast, other gearboxes like spur, helical, and bevel gearboxes have their own distinct gear arrangements and limitations. For example, spur gearboxes offer simplicity but may produce more noise, while helical gearboxes provide smoother operation but require more axial space. Bevel gearboxes are used for perpendicular shafts. Each gearbox type has its own advantages and considerations, making the choice dependent on specific application requirements.
editor by CX 2024-03-27
China Custom Planetary Gearbox Gear Box Reduction Housing Speed Reducer Epicyclic Motor Transmission Machine Hydraulic Best Price Unit Servo Gearbox Planetary Gearboxes car gearbox
Product Description
Planetary Gearbox gear box reduction gearbox speed reducer epicyclic motor transmission machine housing best price unit servo hydraulic Planetary Gearboxes
Planetary Gearboxes is an old mechanics fundamental that is still being used for new leading innovative technology like 3D printing, and new methods of transport. The planetary gearbox is 1 in which the output and input shafts are aligned. Its basic function is to transfer the maximum amount of torque with the least amount of space. The gear system consists of a reduction state, an acceleration mode, and coupling. No 1 knows who invented the planetary gearbox, but it has been in use since the 15th century. The planetary gear gets its name from the way it looks while it functions. There is a sun gear in the middle attached to ring gears. As the sun gear rotates, it also moves the ring gears. The sun gears are called input shaft, whereas the carrier and ring gears are called output.
The planetary gearbox works in the ratios from 1.5:1 to 12000:1. In a 3:1 system, there are 3 ring gears and 1 sun gear and is called a one-stage planetary gearbox. In ratios of above 5:1, a two-stage planetary gearbox is used. In a 3:1 system, the sun gear is very big, compared to the ring gear, and in the 10:1 system, the sun gear is much smaller than the ring gears. The ratios are in absolute integers. The planetary gearbox system is very precisely placed together, but it still creates friction due to the moving parts inside – sun gear and ring gear. These need lubrication from time to time from oil, gel, or grease. This requirement is present in most moving mechanical machines.
To know what a planetary gearbox does? And it’s advantages? Check our blog here –
There are many showcased benefits of using a gearbox like- three-fold torque compared to the normal gearbox, absolute ratios, low inertia, high efficiency, closed system, etc. The planetary gearbox has its applications in many places. It can be used to increase torque in a robot, to reduce speed in printing press rollers, for positioning, and in packaging machines to name a few.
Buying a gearbox depends on the planned use of the gearbox. There are a certain number of things to keep in mind like – torque, backlash, ratio, corrosion, resistance, noise level, delivery time, price, and availability. There might be other requirements that are different for each buyer.
A planetary gearbox is a medieval tool reincarnated in modern form. That itself says a lot about the usefulness and application of the device. It’s an efficient device for the work it performs and has stood the test of time, without getting obsolete.
Manufacturer of Planetary Gearbox, Planetary gear reducer, Planetary geared motor, Epicyclic gearing, Planetary gearing, Gearboxes, can interchange and replacement with CHINAMFG gearbox, CHINAMFG brown gearbox and so on.
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| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Step: | Four-Step |
| Output Torque: | 14nm-2000nm |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Assembling and Disassembling an Epicyclic Gearbox
Assembling an epicyclic gearbox involves carefully aligning and fitting the sun gear, planet gears, and ring gear within the gearbox housing. Components must be properly lubricated, and tolerances should be maintained for smooth operation. Disassembly requires reversing the steps, ensuring proper documentation of the arrangement of gears and components. Special tools may be needed to remove certain parts. Attention to detail is crucial to avoid damaging parts and ensuring correct reassembly. Following manufacturer guidelines and using proper safety measures is essential throughout the process.
Contribution to Power Transmission Efficiency
Epicyclic gearboxes contribute to power transmission efficiency through their compact design and ability to achieve high gear ratios in a single stage. The arrangement of multiple gears sharing load distributes torque across multiple paths, reducing wear and increasing overall efficiency. Furthermore, the engagement and disengagement of gear elements can be optimized to minimize energy losses, making epicyclic gearboxes suitable for applications where efficiency is crucial, such as automotive transmissions and industrial machinery.
Concept of Sun Gear, Planet Gears, and Ring Gear in an Epicyclic Gearbox
In an epicyclic gearbox, the sun gear is the central gear that provides input torque. Surrounding the sun gear are planet gears, which mesh with the sun gear and rotate on their own axes. These planet gears are held by a carrier, which is connected to the output shaft. The outermost component is the ring gear, which encircles the planet gears. The interaction between these gears allows for various gear ratios, torque amplification, and versatile motion paths, making epicyclic gearboxes suitable for different applications.
editor by CX 2024-03-26
China Standard Planetary Gearbox Gear Box Reduction Housing Best Price Unit Servo Gearbox Speed Reducer Epicyclic Motor Transmission Machine Hydraulic Planetary Gearboxes with high quality
Product Description
Planetary Gearbox gear box reduction gearbox speed reducer epicyclic motor transmission machine housing best price unit servo hydraulic Planetary Gearboxes
Planetary Gearboxes is an old mechanics fundamental that is still being used for new leading innovative technology like 3D printing, and new methods of transport. The planetary gearbox is 1 in which the output and input shafts are aligned. Its basic function is to transfer the maximum amount of torque with the least amount of space. The gear system consists of a reduction state, an acceleration mode, and coupling. No 1 knows who invented the planetary gearbox, but it has been in use since the 15th century. The planetary gear gets its name from the way it looks while it functions. There is a sun gear in the middle attached to ring gears. As the sun gear rotates, it also moves the ring gears. The sun gears are called input shaft, whereas the carrier and ring gears are called output.
The planetary gearbox works in the ratios from 1.5:1 to 12000:1. In a 3:1 system, there are 3 ring gears and 1 sun gear and is called a one-stage planetary gearbox. In ratios of above 5:1, a two-stage planetary gearbox is used. In a 3:1 system, the sun gear is very big, compared to the ring gear, and in the 10:1 system, the sun gear is much smaller than the ring gears. The ratios are in absolute integers. The planetary gearbox system is very precisely placed together, but it still creates friction due to the moving parts inside – sun gear and ring gear. These need lubrication from time to time from oil, gel, or grease. This requirement is present in most moving mechanical machines.
To know what a planetary gearbox does? And it’s advantages? Check our blog here –
There are many showcased benefits of using a gearbox like- three-fold torque compared to the normal gearbox, absolute ratios, low inertia, high efficiency, closed system, etc. The planetary gearbox has its applications in many places. It can be used to increase torque in a robot, to reduce speed in printing press rollers, for positioning, and in packaging machines to name a few.
Buying a gearbox depends on the planned use of the gearbox. There are a certain number of things to keep in mind like – torque, backlash, ratio, corrosion, resistance, noise level, delivery time, price, and availability. There might be other requirements that are different for each buyer.
A planetary gearbox is a medieval tool reincarnated in modern form. That itself says a lot about the usefulness and application of the device. It’s an efficient device for the work it performs and has stood the test of time, without getting obsolete.
Manufacturer of Planetary Gearbox, Planetary gear reducer, Planetary geared motor, Epicyclic gearing, Planetary gearing, Gearboxes, can interchange and replacement with CHINAMFG gearbox, CHINAMFG brown gearbox and so on.
| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Step: | Four-Step |
| Efficiency: | 94%~97% |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Configurations of Epicyclic Gearboxes
Yes, there are different configurations of epicyclic gearboxes, such as simple planetary, compound planetary, and complex planetary. In a simple planetary gearbox, a sun gear is at the center, surrounded by multiple planet gears that mesh with an outer ring gear. Compound planetary gearboxes involve multiple stages of planetary gearsets, offering higher gear ratios. Complex planetary gearboxes can have additional elements like clutches and brakes for advanced control. These configurations allow epicyclic gearboxes to provide versatility in various applications, including automotive transmissions, robotics, and industrial machinery.
Suitability of Epicyclic Gearboxes for High-Torque Applications
Epicyclic gearboxes are well-suited for high-torque applications due to their compact design, which allows multiple stages of gear reduction within a smaller space. The planetary gear arrangement distributes torque across multiple planet gears, reducing the load on individual teeth and enhancing load-bearing capacity. Additionally, the load-sharing characteristics of the planetary arrangement enable the gearbox to handle higher torque while maintaining efficiency. These attributes make epicyclic gearboxes a favorable choice for various industries requiring high-torque transmission, such as automotive, industrial machinery, and robotics.
Concept of Sun Gear, Planet Gears, and Ring Gear in an Epicyclic Gearbox
In an epicyclic gearbox, the sun gear is the central gear that provides input torque. Surrounding the sun gear are planet gears, which mesh with the sun gear and rotate on their own axes. These planet gears are held by a carrier, which is connected to the output shaft. The outermost component is the ring gear, which encircles the planet gears. The interaction between these gears allows for various gear ratios, torque amplification, and versatile motion paths, making epicyclic gearboxes suitable for different applications.
editor by CX 2023-10-25
China Professional Planetary Gearbox Gear Box Reduction Gearbox Speed Reducer Epicyclic Motor Transmission Machine Housing Best Price Unit Servo Hydraulic Planetary Gearboxes with Best Sales
Product Description
Planetary Gearbox gear box reduction gearbox speed reducer epicyclic motor transmission machine housing best price unit servo hydraulic Planetary Gearboxes
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Maintaining and Servicing an Epicyclic Gearbox
To maintain and service an epicyclic gearbox, regular inspections, lubrication checks, and cleaning are essential. Follow manufacturer guidelines for recommended lubricants and intervals. Inspect gear teeth for wear, ensure proper alignment of components, and check for leaks. Replace worn or damaged parts promptly. During servicing, disassemble the gearbox, clean components, replace worn bearings, seals, and gaskets, and reassemble following proper torque specifications. Regular maintenance enhances the gearbox’s longevity, performance, and reliability.
Selecting the Right Lubrication for an Epicyclic Gearbox
Choosing the appropriate lubrication for an epicyclic gearbox involves considering factors such as operating conditions, load, speed, temperature, and gear materials. Synthetic oils are often preferred due to their superior viscosity stability and temperature resistance. EP (Extreme Pressure) additives help prevent wear under heavy loads. Viscosity grade should be selected according to operating temperature. Regular oil analysis and maintenance checks ensure optimal lubrication conditions and extend the gearbox’s lifespan.
Key Components of an Epicyclic Gearbox
An epicyclic gearbox, also known as a planetary gearbox, consists of essential components including a sun gear, planet gears, a ring gear, and a carrier. The sun gear is located at the center and receives input torque. Planet gears mesh with the sun gear and rotate around the central axis in the carrier. The carrier holds the planet gears and is connected to the output shaft. The ring gear encircles the planet gears and provides the output torque. The interaction between these components creates various gear ratios and motion paths, enabling speed reduction, torque amplification, and bidirectional rotation in compact configurations.
editor by CX 2023-10-18