Tag Archives: motor shaft

China wholesaler Desboer NF075A Series Ratio 15-100 High Torque High Low Backlash Shaft Output Single Segment Gearbox for Servo Motor and Stepper Motor gearbox design

Product Description

Product Description

The NDF075A series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NF075A Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

 

Product Parameters

Segment number Double segment
Ratio i 15 20 25 30 35 40 45 50 60 70 80 90 100
Rated output torque Nm 120 130 150 140 130 110 95 150 140 130 110 95 95
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 4000
Max input speed Rpm 8000
Ultraprecise backlash arcmin
Precision backlash arcmin ≤5
Standard backlash arcmin ≤7
Torsional rigidity Nm/arcmin 14
Max.bending moment Nm 4100
Max.axial force N 3700
Service life hr 30000(15000 under continuous operation)
Efficiency % ≥94%
Weight kg 5.5
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤63
Rotary inertia Kg·cm² 0.47 0.44

Applicable Industries

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Double-Step
Customization:
Available

|

Customized Request

Epicyclic gearbox

Maintaining and Servicing an Epicyclic Gearbox

To maintain and service an epicyclic gearbox, regular inspections, lubrication checks, and cleaning are essential. Follow manufacturer guidelines for recommended lubricants and intervals. Inspect gear teeth for wear, ensure proper alignment of components, and check for leaks. Replace worn or damaged parts promptly. During servicing, disassemble the gearbox, clean components, replace worn bearings, seals, and gaskets, and reassemble following proper torque specifications. Regular maintenance enhances the gearbox’s longevity, performance, and reliability.

Epicyclic gearbox

Examples of Vehicles Using Epicyclic Gearboxes

Epicyclic gearboxes are commonly used in various vehicles, including automatic transmissions in cars, trucks, and buses. Hybrid vehicles, such as hybrid electric cars and some electric buses, use epicyclic gearboxes in their powertrains to efficiently combine power from internal combustion engines and electric motors. Aerospace applications also utilize epicyclic gear systems in helicopter rotor systems for adjusting rotor blade pitch. Additionally, bicycles with internally geared hubs employ epicyclic gear arrangements for smoother shifting and reduced maintenance.

Epicyclic gearbox

Concept of Sun Gear, Planet Gears, and Ring Gear in an Epicyclic Gearbox

In an epicyclic gearbox, the sun gear is the central gear that provides input torque. Surrounding the sun gear are planet gears, which mesh with the sun gear and rotate on their own axes. These planet gears are held by a carrier, which is connected to the output shaft. The outermost component is the ring gear, which encircles the planet gears. The interaction between these gears allows for various gear ratios, torque amplification, and versatile motion paths, making epicyclic gearboxes suitable for different applications.

China wholesaler Desboer NF075A Series Ratio 15-100 High Torque High Low Backlash Shaft Output Single Segment Gearbox for Servo Motor and Stepper Motor   gearbox design		China wholesaler Desboer NF075A Series Ratio 15-100 High Torque High Low Backlash Shaft Output Single Segment Gearbox for Servo Motor and Stepper Motor   gearbox design
editor by CX 2024-05-08

China wholesaler High Torque Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft gearbox engine

Product Description

High Torque Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft 

 

planetary gearbox

Planetary GearBoxes for Construction equipment
The gearbox is a vital mechanical part for construction machinery. Built to the highest quality standards, our planetary gearheads have won the recognition and trust of our customers. Our gear units can be used on various construction machines, such as tower cranes, crawler cranes, beam carriers, excavators, graders, concrete mixing plants, asphalt pavers, bridge machines, milling machines and other equipment. They are essential transmission components for bridge and road construction machines and all kinds of mining machines.

 

 

Application

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Installation: 90 Degree
Layout: Planetary
Gear Shape: Conical – Cylindrical Gear
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Epicyclic gearbox

Applications of Epicyclic Gearboxes in Robotics

Epicyclic gearboxes find various applications in robotics, such as in robotic arms and manipulators, where they enable precise and compact movement. They are used in joint mechanisms to achieve different types of motion, including rotation and translation. Epicyclic gearboxes are also used in robotic mobility systems, like wheeled and tracked robots, to control speed and torque distribution. Their high efficiency, compact size, and ability to handle complex motion make them suitable for various robotic tasks, enhancing the overall performance and versatility of robotic systems.

Epicyclic gearbox

Selecting the Right Lubrication for an Epicyclic Gearbox

Choosing the appropriate lubrication for an epicyclic gearbox involves considering factors such as operating conditions, load, speed, temperature, and gear materials. Synthetic oils are often preferred due to their superior viscosity stability and temperature resistance. EP (Extreme Pressure) additives help prevent wear under heavy loads. Viscosity grade should be selected according to operating temperature. Regular oil analysis and maintenance checks ensure optimal lubrication conditions and extend the gearbox’s lifespan.

Epicyclic gearbox

Differences Between Epicyclic Gearbox and Other Gearbox Types

An epicyclic gearbox, also known as a planetary gearbox, differs from other gearbox types due to its unique arrangement of gears. It features a central sun gear, planet gears that revolve around the sun gear, and an outer ring gear that holds the planet gears. This configuration allows multiple gear meshes to occur simultaneously, leading to various gear reduction possibilities within the same gearbox. This contrasts with traditional gearboxes where only one gear mesh is active at a time. Epicyclic gearboxes offer compactness, high power density, bidirectional motion, and the ability to achieve multiple gear ratios. In contrast, other gearboxes like spur, helical, and bevel gearboxes have their own distinct gear arrangements and limitations. For example, spur gearboxes offer simplicity but may produce more noise, while helical gearboxes provide smoother operation but require more axial space. Bevel gearboxes are used for perpendicular shafts. Each gearbox type has its own advantages and considerations, making the choice dependent on specific application requirements.

China wholesaler High Torque Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft   gearbox engineChina wholesaler High Torque Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft   gearbox engine
editor by CX 2024-04-16

China Good quality Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque best automatic gearbox

Product Description

   Planetary Gearbox gear speed reducer motor track drive system reduction gearbox          transmission epicyclic precision nema 34 wind turbine hollow shaft high torque 

What is Planetary Gearbox?

A planetary gearbox, also known as an epicyclic gearbox, is a gear unit commonly used in drive technologies. It consists of a central gear, called the sun gear, and a number of smaller gears, called planet gears, that orbit around the sun gear. The planet gears are held in place by a carrier, which can rotate independently of the sun gear. The ring gear is fixed in place and meshes with the planet gears.

The planetary gearbox can be used to transmit power from the input shaft to the output shaft. The gear ratio of the planetary gearbox is determined by the number of teeth on the sun gear, the number of teeth on each planet gear, and the number of planet gears.

Planetary gearboxes have a number of advantages over other types of gear reducers. They are compact, lightweight, and efficient. They can also handle high torque loads and have a wide range of gear ratios.

Planetary gearboxes are used in a wide variety of applications, including:

  • Automatic transmissions
  • Robotics
  • CNC machines
  • Electric vehicles
  • Wind turbines
  • Camera lenses
  • Optical instruments

Here are some of the benefits of using planetary gearboxes:

  • Compact size: Planetary gearboxes are very compact, making them ideal for use in applications where space is limited.
  • Lightweight: Planetary gearboxes are also very lightweight, making them easy to transport and install.
  • Efficiency: Planetary gearboxes are very efficient, with gear losses typically less than 1%.
  • High torque capacity: Planetary gearboxes can handle high torque loads, making them ideal for use in applications such as electric vehicles and wind turbines.
  • Wide range of gear ratios: Planetary gearboxes can be configured to provide a wide range of gear ratios, making them versatile and adaptable to a variety of applications.

Here are some of the limitations of using planetary gearboxes:

  • Cost: Planetary gearboxes can be more expensive than other types of gear reducers.
  • Noise: Planetary gearboxes can be noisy, especially at high speeds.
  • Maintenance: Planetary gearboxes require regular maintenance to ensure that they operate properly.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Epicyclic gearbox

Maintaining and Servicing an Epicyclic Gearbox

To maintain and service an epicyclic gearbox, regular inspections, lubrication checks, and cleaning are essential. Follow manufacturer guidelines for recommended lubricants and intervals. Inspect gear teeth for wear, ensure proper alignment of components, and check for leaks. Replace worn or damaged parts promptly. During servicing, disassemble the gearbox, clean components, replace worn bearings, seals, and gaskets, and reassemble following proper torque specifications. Regular maintenance enhances the gearbox’s longevity, performance, and reliability.

Epicyclic gearbox

Examples of Vehicles Using Epicyclic Gearboxes

Epicyclic gearboxes are commonly used in various vehicles, including automatic transmissions in cars, trucks, and buses. Hybrid vehicles, such as hybrid electric cars and some electric buses, use epicyclic gearboxes in their powertrains to efficiently combine power from internal combustion engines and electric motors. Aerospace applications also utilize epicyclic gear systems in helicopter rotor systems for adjusting rotor blade pitch. Additionally, bicycles with internally geared hubs employ epicyclic gear arrangements for smoother shifting and reduced maintenance.

Epicyclic gearbox

Concept of Sun Gear, Planet Gears, and Ring Gear in an Epicyclic Gearbox

In an epicyclic gearbox, the sun gear is the central gear that provides input torque. Surrounding the sun gear are planet gears, which mesh with the sun gear and rotate on their own axes. These planet gears are held by a carrier, which is connected to the output shaft. The outermost component is the ring gear, which encircles the planet gears. The interaction between these gears allows for various gear ratios, torque amplification, and versatile motion paths, making epicyclic gearboxes suitable for different applications.

China Good quality Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque   best automatic gearbox	China Good quality Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque   best automatic gearbox
editor by CX 2024-04-09

China Good quality Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque gearbox definition

Product Description

 Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque

Application of Planetary Gearbox

Planetary gearboxes are a type of gear train that consists of a central sun gear, a ring gear, and a number of planet gears that mesh with both the sun gear and the ring gear. The planet gears are held in place by a carrier, which can rotate around the sun gear. The planetary gear train can be configured to provide a variety of gear ratios, depending on the number of planet gears and the relative sizes of the sun gear, ring gear, and carrier.

Planetary gearboxes are used in a wide variety of applications, including:

  • Automotive: Planetary gearboxes are used in automotive transmissions to transmit power from the engine to the wheels. They are also used in power steering systems and differentials.
  • Industrial machinery: Planetary gearboxes are used in a variety of industrial machines, such as conveyor belts, mixers, and pumps. They are also used in robotics and machine tools.
  • Aerospace: Planetary gearboxes are used in aerospace applications, such as aircraft landing gear and satellite control systems.
  • Photography: Planetary gearboxes are used in camera lenses to provide smooth and quiet focusing.
  • Medical devices: Planetary gearboxes are used in a variety of medical devices, such as surgical robots and pacemakers.

Planetary gearboxes are a versatile and reliable type of gear train that can be used in a wide variety of applications. Their advantages over other types of gear trains include:

  • Compact size: Planetary gearboxes are typically much smaller than other types of gear trains with the same gear ratio. This makes them ideal for applications where space is limited.
  • High efficiency: Planetary gearboxes are very efficient, which means that they can transmit more power with less energy loss.
  • Smooth operation: Planetary gearboxes operate smoothly and quietly, which makes them ideal for applications where noise is a concern.
  • Long life: Planetary gearboxes are very durable and can withstand a wide range of operating conditions. This makes them ideal for applications where reliability is critical.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Epicyclic gearbox

Assembling and Disassembling an Epicyclic Gearbox

Assembling an epicyclic gearbox involves carefully aligning and fitting the sun gear, planet gears, and ring gear within the gearbox housing. Components must be properly lubricated, and tolerances should be maintained for smooth operation. Disassembly requires reversing the steps, ensuring proper documentation of the arrangement of gears and components. Special tools may be needed to remove certain parts. Attention to detail is crucial to avoid damaging parts and ensuring correct reassembly. Following manufacturer guidelines and using proper safety measures is essential throughout the process.

Epicyclic gearbox

Contribution to Power Transmission Efficiency

Epicyclic gearboxes contribute to power transmission efficiency through their compact design and ability to achieve high gear ratios in a single stage. The arrangement of multiple gears sharing load distributes torque across multiple paths, reducing wear and increasing overall efficiency. Furthermore, the engagement and disengagement of gear elements can be optimized to minimize energy losses, making epicyclic gearboxes suitable for applications where efficiency is crucial, such as automotive transmissions and industrial machinery.

Epicyclic gearbox

Differences Between Epicyclic Gearbox and Other Gearbox Types

An epicyclic gearbox, also known as a planetary gearbox, differs from other gearbox types due to its unique arrangement of gears. It features a central sun gear, planet gears that revolve around the sun gear, and an outer ring gear that holds the planet gears. This configuration allows multiple gear meshes to occur simultaneously, leading to various gear reduction possibilities within the same gearbox. This contrasts with traditional gearboxes where only one gear mesh is active at a time. Epicyclic gearboxes offer compactness, high power density, bidirectional motion, and the ability to achieve multiple gear ratios. In contrast, other gearboxes like spur, helical, and bevel gearboxes have their own distinct gear arrangements and limitations. For example, spur gearboxes offer simplicity but may produce more noise, while helical gearboxes provide smoother operation but require more axial space. Bevel gearboxes are used for perpendicular shafts. Each gearbox type has its own advantages and considerations, making the choice dependent on specific application requirements.

China Good quality Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque   gearbox definition		China Good quality Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque   gearbox definition
editor by CX 2024-03-28

China factory High Torque Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft gearbox and motor

Product Description

High Torque Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft 

 

planetary gearbox

Planetary GearBoxes for Construction equipment
The gearbox is a vital mechanical part for construction machinery. Built to the highest quality standards, our planetary gearheads have won the recognition and trust of our customers. Our gear units can be used on various construction machines, such as tower cranes, crawler cranes, beam carriers, excavators, graders, concrete mixing plants, asphalt pavers, bridge machines, milling machines and other equipment. They are essential transmission components for bridge and road construction machines and all kinds of mining machines.

 

 

Application

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Installation: 90 Degree
Layout: Planetary
Gear Shape: Conical – Cylindrical Gear
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Epicyclic gearbox

Configurations of Epicyclic Gearboxes

Yes, there are different configurations of epicyclic gearboxes, such as simple planetary, compound planetary, and complex planetary. In a simple planetary gearbox, a sun gear is at the center, surrounded by multiple planet gears that mesh with an outer ring gear. Compound planetary gearboxes involve multiple stages of planetary gearsets, offering higher gear ratios. Complex planetary gearboxes can have additional elements like clutches and brakes for advanced control. These configurations allow epicyclic gearboxes to provide versatility in various applications, including automotive transmissions, robotics, and industrial machinery.

Epicyclic gearbox

Suitability of Epicyclic Gearboxes for High-Torque Applications

Epicyclic gearboxes are well-suited for high-torque applications due to their compact design, which allows multiple stages of gear reduction within a smaller space. The planetary gear arrangement distributes torque across multiple planet gears, reducing the load on individual teeth and enhancing load-bearing capacity. Additionally, the load-sharing characteristics of the planetary arrangement enable the gearbox to handle higher torque while maintaining efficiency. These attributes make epicyclic gearboxes a favorable choice for various industries requiring high-torque transmission, such as automotive, industrial machinery, and robotics.

Epicyclic gearbox

Concept of Sun Gear, Planet Gears, and Ring Gear in an Epicyclic Gearbox

In an epicyclic gearbox, the sun gear is the central gear that provides input torque. Surrounding the sun gear are planet gears, which mesh with the sun gear and rotate on their own axes. These planet gears are held by a carrier, which is connected to the output shaft. The outermost component is the ring gear, which encircles the planet gears. The interaction between these gears allows for various gear ratios, torque amplification, and versatile motion paths, making epicyclic gearboxes suitable for different applications.

China factory High Torque Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft   gearbox and motor	China factory High Torque Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft   gearbox and motor
editor by CX 2023-10-11

China OEM High Torque Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft cvt gearbox

Product Description

High Torque Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft 

 

planetary gearbox

Planetary GearBoxes for Construction equipment
The gearbox is a vital mechanical part for construction machinery. Built to the highest quality standards, our planetary gearheads have won the recognition and trust of our customers. Our gear units can be used on various construction machines, such as tower cranes, crawler cranes, beam carriers, excavators, graders, concrete mixing plants, asphalt pavers, bridge machines, milling machines and other equipment. They are essential transmission components for bridge and road construction machines and all kinds of mining machines.

 

 

Application

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Installation: 90 Degree
Layout: Planetary
Gear Shape: Conical – Cylindrical Gear
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Epicyclic gearbox

Maintaining and Servicing an Epicyclic Gearbox

To maintain and service an epicyclic gearbox, regular inspections, lubrication checks, and cleaning are essential. Follow manufacturer guidelines for recommended lubricants and intervals. Inspect gear teeth for wear, ensure proper alignment of components, and check for leaks. Replace worn or damaged parts promptly. During servicing, disassemble the gearbox, clean components, replace worn bearings, seals, and gaskets, and reassemble following proper torque specifications. Regular maintenance enhances the gearbox’s longevity, performance, and reliability.

Epicyclic gearbox

Common Problems and Failures in Epicyclic Gearboxes

Common problems in epicyclic gearboxes include gear wear, misalignment, lubrication issues, and bearing failures. The intricate arrangement of gears can lead to increased complexity in diagnosing and resolving issues. Misalignment or improper assembly can cause excessive loads on gear teeth, leading to wear and noise. Inadequate lubrication can result in friction and overheating. Bearing failures can occur due to high loads or inadequate maintenance. Regular inspections, proper assembly, quality lubrication, and addressing issues promptly are key to preventing and resolving problems in epicyclic gearboxes.

Epicyclic gearbox

Industries Using Epicyclic Gearboxes

Epicyclic gearboxes find applications in various industries due to their compact design and versatile functionality. Some common industries include automotive, aerospace, robotics, industrial machinery, power generation, and renewable energy. In the automotive sector, epicyclic gearboxes are utilized in automatic transmissions to provide multiple gear ratios efficiently. In aerospace, they are used for power transmission and control systems. Robots often employ epicyclic gearboxes for their compactness and precise motion control. Industrial machinery applications range from conveyors to packaging equipment. Epicyclic gearboxes also play a role in wind turbines and solar tracking systems, optimizing power conversion and output. The adaptability and efficiency of epicyclic gearboxes make them a valuable choice across diverse industries.

China OEM High Torque Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft   cvt gearbox	China OEM High Torque Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft   cvt gearbox
editor by CX 2023-10-10

China Professional Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque automatic gearbox

Product Description

 Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque

Application of Planetary Gearbox

Planetary gearboxes are a type of gear train that consists of a central sun gear, a ring gear, and a number of planet gears that mesh with both the sun gear and the ring gear. The planet gears are held in place by a carrier, which can rotate around the sun gear. The planetary gear train can be configured to provide a variety of gear ratios, depending on the number of planet gears and the relative sizes of the sun gear, ring gear, and carrier.

Planetary gearboxes are used in a wide variety of applications, including:

  • Automotive: Planetary gearboxes are used in automotive transmissions to transmit power from the engine to the wheels. They are also used in power steering systems and differentials.
  • Industrial machinery: Planetary gearboxes are used in a variety of industrial machines, such as conveyor belts, mixers, and pumps. They are also used in robotics and machine tools.
  • Aerospace: Planetary gearboxes are used in aerospace applications, such as aircraft landing gear and satellite control systems.
  • Photography: Planetary gearboxes are used in camera lenses to provide smooth and quiet focusing.
  • Medical devices: Planetary gearboxes are used in a variety of medical devices, such as surgical robots and pacemakers.

Planetary gearboxes are a versatile and reliable type of gear train that can be used in a wide variety of applications. Their advantages over other types of gear trains include:

  • Compact size: Planetary gearboxes are typically much smaller than other types of gear trains with the same gear ratio. This makes them ideal for applications where space is limited.
  • High efficiency: Planetary gearboxes are very efficient, which means that they can transmit more power with less energy loss.
  • Smooth operation: Planetary gearboxes operate smoothly and quietly, which makes them ideal for applications where noise is a concern.
  • Long life: Planetary gearboxes are very durable and can withstand a wide range of operating conditions. This makes them ideal for applications where reliability is critical.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Epicyclic gearbox

Applications of Epicyclic Gearboxes in Robotics

Epicyclic gearboxes find various applications in robotics, such as in robotic arms and manipulators, where they enable precise and compact movement. They are used in joint mechanisms to achieve different types of motion, including rotation and translation. Epicyclic gearboxes are also used in robotic mobility systems, like wheeled and tracked robots, to control speed and torque distribution. Their high efficiency, compact size, and ability to handle complex motion make them suitable for various robotic tasks, enhancing the overall performance and versatility of robotic systems.

Epicyclic gearbox

Common Problems and Failures in Epicyclic Gearboxes

Common problems in epicyclic gearboxes include gear wear, misalignment, lubrication issues, and bearing failures. The intricate arrangement of gears can lead to increased complexity in diagnosing and resolving issues. Misalignment or improper assembly can cause excessive loads on gear teeth, leading to wear and noise. Inadequate lubrication can result in friction and overheating. Bearing failures can occur due to high loads or inadequate maintenance. Regular inspections, proper assembly, quality lubrication, and addressing issues promptly are key to preventing and resolving problems in epicyclic gearboxes.

Epicyclic gearbox

Differences Between Epicyclic Gearbox and Other Gearbox Types

An epicyclic gearbox, also known as a planetary gearbox, differs from other gearbox types due to its unique arrangement of gears. It features a central sun gear, planet gears that revolve around the sun gear, and an outer ring gear that holds the planet gears. This configuration allows multiple gear meshes to occur simultaneously, leading to various gear reduction possibilities within the same gearbox. This contrasts with traditional gearboxes where only one gear mesh is active at a time. Epicyclic gearboxes offer compactness, high power density, bidirectional motion, and the ability to achieve multiple gear ratios. In contrast, other gearboxes like spur, helical, and bevel gearboxes have their own distinct gear arrangements and limitations. For example, spur gearboxes offer simplicity but may produce more noise, while helical gearboxes provide smoother operation but require more axial space. Bevel gearboxes are used for perpendicular shafts. Each gearbox type has its own advantages and considerations, making the choice dependent on specific application requirements.

China Professional Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque   automatic gearbox	China Professional Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque   automatic gearbox
editor by CX 2023-09-25

China Hot selling Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque best automatic gearbox

Product Description

   Planetary Gearbox gear speed reducer motor track drive system reduction gearbox          transmission epicyclic precision nema 34 wind turbine hollow shaft high torque 

What is Planetary Gearbox?

A planetary gearbox, also known as an epicyclic gearbox, is a gear unit commonly used in drive technologies. It consists of a central gear, called the sun gear, and a number of smaller gears, called planet gears, that orbit around the sun gear. The planet gears are held in place by a carrier, which can rotate independently of the sun gear. The ring gear is fixed in place and meshes with the planet gears.

The planetary gearbox can be used to transmit power from the input shaft to the output shaft. The gear ratio of the planetary gearbox is determined by the number of teeth on the sun gear, the number of teeth on each planet gear, and the number of planet gears.

Planetary gearboxes have a number of advantages over other types of gear reducers. They are compact, lightweight, and efficient. They can also handle high torque loads and have a wide range of gear ratios.

Planetary gearboxes are used in a wide variety of applications, including:

  • Automatic transmissions
  • Robotics
  • CNC machines
  • Electric vehicles
  • Wind turbines
  • Camera lenses
  • Optical instruments

Here are some of the benefits of using planetary gearboxes:

  • Compact size: Planetary gearboxes are very compact, making them ideal for use in applications where space is limited.
  • Lightweight: Planetary gearboxes are also very lightweight, making them easy to transport and install.
  • Efficiency: Planetary gearboxes are very efficient, with gear losses typically less than 1%.
  • High torque capacity: Planetary gearboxes can handle high torque loads, making them ideal for use in applications such as electric vehicles and wind turbines.
  • Wide range of gear ratios: Planetary gearboxes can be configured to provide a wide range of gear ratios, making them versatile and adaptable to a variety of applications.

Here are some of the limitations of using planetary gearboxes:

  • Cost: Planetary gearboxes can be more expensive than other types of gear reducers.
  • Noise: Planetary gearboxes can be noisy, especially at high speeds.
  • Maintenance: Planetary gearboxes require regular maintenance to ensure that they operate properly.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Epicyclic gearbox

Limitations and Disadvantages of Epicyclic Gearboxes

Epicyclic gearboxes have certain limitations such as complexity in design and assembly, which can increase manufacturing costs. They may produce higher noise levels due to multiple interacting gears. Additionally, epicyclic gearboxes can be less efficient compared to some other gearbox types, especially in certain load conditions. Maintaining and repairing them can be challenging due to their intricate design. Furthermore, the compact size of these gearboxes may limit their torque and power capacities in extremely high-load applications.

Epicyclic gearbox

Effect of Planetary Gear Arrangement on Torque Distribution in Epicyclic Gearboxes

The planetary gear arrangement in an epicyclic gearbox allows for torque to be distributed and combined in different ways. The sun gear transfers torque to the planet gears, which can rotate around the sun gear or the central axis (carrier). Torque distribution is influenced by the number of teeth on the gears. When the planet gears rotate around the sun gear, the overall torque is the sum of the torques from each gear. When the planet gears rotate around the carrier, the torque output is the difference between the torques of the sun and ring gears. This arrangement offers various torque-splitting and torque-multiplying possibilities, enabling efficient and versatile power transmission.

Epicyclic gearbox

Advantages of Epicyclic Gearbox

Epicyclic gearboxes offer several advantages, including compactness, high power density, and versatility in motion control. Their coaxial arrangement results in a more compact design compared to traditional gearboxes. They provide high power density due to the distribution of load among multiple planet gears. Epicyclic gearboxes can achieve multiple gear reductions within the same system, enabling precise speed control. Additionally, they can handle high torque loads and provide efficient torque transmission. Their modular design allows customization and integration with other components. These gearboxes are also known for low backlash, smooth operation, and the ability to handle bidirectional motion. As a result, epicyclic gearboxes are commonly used in applications such as automotive transmissions, robotics, wind turbines, and more.

China Hot selling Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque   best automatic gearbox	China Hot selling Planetary Gearbox Gear Speed Reducer Motor Track Drive System Reduction Gearbox Transmission Epicyclic Precision NEMA 34 Wind Turbine Hollow Shaft High Torque   best automatic gearbox
editor by CX 2023-09-15

China factory conveyor motor gear reducer shaft mounted inch gearbox sequential gearbox

Guarantee: 1 several years
Relevant Industries: Machinery Mend Retailers
Bodyweight (KG): 10
Custom-made assist: OEM
Gearing Arrangement: shaft mounted
Output Torque: 3.21~289.seventy four
Colour: Grey Blue
Merchandise title: Helical Equipment box
Enter sort: Enter shaft, Flange coupling
Material: Forged Iron
Certificate: ISO9001
Bearing: NSK
Ratio: 3.21~289.74
Mounting Position: M1~6
Heat remedy: Carburizing
Enter Type: coupling
Packaging Information: Plz make contact with us to get much more specifics!
Port: HangZhou/ZheJiang

Merchandise Description
Features1. Large power of gear box, gears and shafts, sturdy and durable2. 2 metric output shaft bore diameters(Standard and Optional)3. Optional backstop to avert backdriving. Backstop is not suggested for the equipment ratio 9 15 254. Double lips skeleton oil seal brings together the capabilities of seal and dust-proof5. Extensively utilised in belt conveyor and pulley drive method

Product Identifyshaft mounted gearbox
Material20CrMnTi
ColorGray blue
StandardIso 9001
Ratio 5, thirteen, twenty, 9, 15, 25
BradeRock
Output kindHollow shaft, taper bush
Input kindinput shaft
Suggest Products Our Positive aspects Business Profile HangZhou CZPT Machinery Co., Ltd is an enterprise specialised in production and innovating transmission gear. It has gathered a batch of fantastic expert staff with much more than 10 years’ encounter in this business. Adopting model-new modulation, the productions of our organization are showcased by limited shipping and delivery time, large performance and much more stable operation. FactoryOur Factory WorkshopOur Workshop
WarehouseOur Warehouse
assembly lineOur asembly line
Certifications Item packaging Packing Specifics : export picket box
Shipping and delivery Details : 3~15days right after your payment
1. Special logistics packaging two. Ideal carton measurement 3. Shock bubble film four. Expert placement 5. Expert shock six. Full package deal FAQ 1. How to pick a gearbox which satisfies our necessity?You can refer to our catalogue to choose the gearbox or we can support to decide on when you supplythe technological info of necessary output torque, output velocity and motor parameter and so forth.2. What information shall we give ahead of inserting a obtain purchase?a) Sort of the gearbox, ratio, input and output kind, enter flange, mounting situation, and motor informationetc.b) Housing shade.c) Buy amount.d) Other particular demands.3. What industries are your gearboxes getting used?Our gearboxes are widely utilized in the areas of textile, foodstuff processing, beverage, chemical sector,escalator,computerized storage equipment, metallurgy, tabacco, environmental defense, logistics and and many others.4. Doyou sell motors?We have steady motor suppliers who have been coperating with us for a long-time. They can offer motorswith high good quality.

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China factory conveyor motor gear reducer shaft mounted inch gearbox     sequential gearbox	China factory conveyor motor gear reducer shaft mounted inch gearbox     sequential gearbox
editor by czh

China manufacturer Solid Shaft Mixer Mining Machine Drive Unit Coaxial Gear Reduction Gearing Electric Motor Coaxial Planetary Gearbox for Concrete Mixer with Free Design Custom

Solution Description

Strong Shaft Mixer Mining Equipment Travel Unit Coaxial Equipment Reduction Gearing Electrical Motor Coaxial Planetary Gearbox for Concrete Mixer

P collection planetary gearbox with great charges
1.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably. 

2.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,  
high efficiency, smooth rotation, low noise and good applicability. 

three.P series is widely used in industries such as metallurgy,  mining,  hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.

 

 

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Our Services

With all our routines DNV-ISO 9001, SGS -accredited, we stand for top-good quality services. Entrusting your gearboxes to the treatment of our Providers.

Support defend your gearbox from use and grinding, SGR gearbox converts torque reliably and effi­ciently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular layout helical gear unit, worm gearbox, cycloidal gearbox and many others to in shape your software and meet up with your demands. 

These characteristics enable a reputable and protected services lifestyle of over 200 000 operational hrs. 

Our clients have been placing their trust in CZPT gear models given that 1997. Far more than five hundred 000 gear units of our gearbox are in use reliably all around the planet, in many instances beneath extremely harsh conditions.

 

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Gearboxes go by several distinct names, such as gear drives, speed reducers, gear reducers, speed reducers, and equipment motors. All phrases are utilised interchangeably when referring to inline equipment reducers. Our inventory contains a broad range of gear reducers for high pace, large precision apps with input speeds up to 4000 RPM.
We are experienced transmission dealers and offer you a wide selection of transmissions, an crucial portion of a lot of push methods. Gearboxes can be utilized to lessen or increase velocity, increase torque, reverse or adjust the direction of a push shaft. Gearboxes are also identified as equipment drives, velocity reducers, equipment motors, pace reducers and gear reducers.

China manufacturer Solid Shaft Mixer Mining Machine Drive Unit Coaxial Gear Reduction Gearing Electric Motor Coaxial Planetary Gearbox for Concrete Mixer     with Free Design Custom